CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

Description

CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

Language : English
Pages : 454
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

About this manual
This chapter provides important information making it easier for you to use this manual. You will
also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is appli- cable for the type of
equipment or machine used.
machine type
This operating manual is intended for:
BUCYRUS – Model, CH810B, CH816B, CH816LB and CH818
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has
become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine.
Every person working on the face or in the intersection between face and entry or in the entry must
read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work

TABLE OF CONTENTS:

CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

1. About this manual
About this manual ………………………………………………………… 1.3
Before starting to work ………………………………………………… 1.3
Who is this operating manual intended for? …………………… 1.3
What is the purpose of this operating manual? ………………. 1.4
Characters and symbols ……………………………………………… 1.5
2. Your safety
Your safety …………………………………………………………………… 2.3
Personnel ………………………………………………………………….. 2.4
Operation ……………………………………………………………… 2.4
Installation and repair……………………………………………… 2.4
Operating conditions …………………………………………………… 2.5
Intended use …………………………………………………………. 2.5
Unauthorized use …………………………………………………… 2.5
Safety instructions………………………………………………………. 2.7
General rules: ……………………………………………………….. 2.7
Storage and transport …………………………………………….. 2.8
Pre-start inspection ………………………………………………… 2.8
Installation and start-up…………………………………………… 2.9
Operation ……………………………………………………………… 2.9
Stopping ………………………………………………………………. 2.10
Maintenance and repair …………………………………………. 2.10
Overview of the safety instructions ………………………………. 2.15
Chapter 3: Storage and transport ……………………………. 2.15
Chapter 4: Installation ……………………………………………. 2.15
Chapter 5: Operation …………………………………………….. 2.16
Chapter 6: Technical data………………………………………. 2.21
3. Storage and transport
Storage and transport …………………………………………………… 3.3
Storage …………………………………………………………………….. 3.3
Storage of the machine and spare parts……………………. 3.3
Transport…………………………………………………………………… 3.4
Before transport …………………………………………………….. 3.5
4. Installation
Installation……………………………………………………………………. 4.3
Points to observe prior to installation…………………………….. 4.3
Who is allowed to carry out installation?……………………. 4.3
Which tools are required for installation?…………………… 4.3
Notes on installation……………………………………………….. 4.4
Pre-installation check list ………………………………………… 4.5
Safety features ………………………………………………………. 4.6
5. Operation
Operation……………………………………………………………………… 5.3
How to operate the UN-A-HAULER ®……………………………. 5.3
Who is allowed to operate the UN-A-HAULER ®………… 5.3
When can operation be started?………………………………. 5.3
Controls and indicators ……………………………………………….. 5.4
Operator’s compartment …………………………………………. 5.4
General hydraulic control information ……………………….5.12
Hazard zone………………………………………………………………5.16
Starting procedure ……………………………………………………..5.17
Machine operation …………………………………………………5.18
Shutdown procedure…………………………………………………..5.21
Battery change procedure (Vertical lift) …………………………5.23
Battery change procedure (CH818 ground level) ……………5.30
Battery change procedure
(CH810B and CH816B ground level)…………………………….5.35
Instructions on the maintenance…………………………………..5.41
Important notes ……………………………………………………..5.41
Before maintenance ……………………………………………….5.41
Critical torque values ……………………………………………..5.43
Lubricants, fluids and capacities ………………………………5.43
Specific lubrication and maintenance instructions …………..5.46
Every third shift ……………………………………………………..5.46
Weekly …………………………………………………………………5.51
Every two weeks ……………………………………………………5.56
Monthly…………………………………………………………………5.57
Every three months ………………………………………………..5.59
Tire/wheel installation procedure ……………………………..5.67
Instructions on the adjustment procedures…………………….5.71
Main hydraulic system pressure ………………………………5.71
Steering relief pressure adjustment ………………………….5.72
Brake cooling circuit relief pressure adjustment …………5.73
False bottom/ejector blade sequence valve adjustment 5.74 Tailgate sequence valve adjustment (P/N
LUP01820) ..5.75
Tailgate sequence valve adjustment (P/N LUP00781) ..5.80
Tailgate sequence valve adjustment (P/N LUP02119) ..5.83
Gear case and planetary wheel end shim procedure Number 1
……………………………………………………………..5.87
Gear case and planetary wheel end shim procedure Number 2
……………………………………………………………..5.88
Brake pedal valve and HDC actuator adjustment……….5.90
Major maintenance …………………………………………………….5.93
Drive motor/gear case removal/replacement……………..5.93
Gear case and brake module assembly/disassembly …5.95
Planetary wheel end removal/replacement………………..5.97
Gear case/planetary wheel end shim procedure 1 ……..5.98
Gear case/planetary wheel end shim procedure 2 ……..5.99
Gear case/planetary wheel end shim procedure 3 …… 5.101
False bottom/ejector cylinder replacement ……………… 5.103
Accumulator operation and precharging …………………. 5.105
2-wheel assist pump removal ……………………………….. 5.107
Rear wheel motor removal/replacement …………………. 5.108
BBC06 w/ brakes mechanical disconnect procedure .. 5.109
Tire/wheel installation procedure …………………………… 5.110
Recommended wheel mounting procedure…………….. 5.112
Hydraulic pump & motor removal/replacement………… 5.114
Tailgate assembly removal …………………………………… 5.115
Battery lift assembly removal ………………………………… 5.116
Pedal assembly removal………………………………………. 5.117
Canopy removal………………………………………………….. 5.118
6. Technical data
Technical data………………………………………………………………. 6.3
Components of the CH810 UN-A-HAULER ® ………………… 6.3
Components of the CH816B UN-A-HAULER ®………………. 6.6
Components of the CH816LB UN-A-HAULER ®…………….. 6.9
Components of the CH816B UN-A-HAULER ®………………. 6.6
Components of the CH818 UN-A-HAULER ® ………………..6.12
Tightening torques ……………………………………………………..6.15
Permissible data ………………………………………………………..6.21
Lubrication fluids and greases ……………………………………..6.21
7. For your information
For your information …………………………………………………….. 7.3
Our service………………………………………………………………… 7.3
Service address …………………………………………………….. 7.3
Rebuild facility address …………………………………………… 7.4

Need help? Contact: [email protected]

https://vimeo.com/887894934?share=copy

S.S