CAT Bucyrus CH816C AC Operator’s Manual PDF Download
$28.95
CAT Bucyrus CH816C AC Operation Manual – PDF DOWNLOAD
Description
CAT Bucyrus CH816C AC Operation Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus CH816C AC Operation Manual – PDF DOWNLOAD
Language : English
Pages : 437
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus CH816C AC Operation Manual – PDF DOWNLOAD
Bucyrus America, Inc. – Model CH816C AC UN-A-HAULER ®
Serial No.: N/A
and is only permitted to be used for equipment of this type.
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly/disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus CH816C AC Operation Manual – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 22
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Table of contents _________________________________________________
5 Operation
Operation 5 3
How to operate the UN-A-HAULER ® 5 3
Who is allowed to operate the UN-A-HAULER ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Operator’s compartment right 5 5
Left hand control lever 5 9
Right hand control lever 5 13
Hazard zone 5 18
Starting procedure 5 19
Machine operation 5 20
Shutdown procedure 5 23
Battery change procedure 5 25
Instructions on the maintenance 5 35
Important notes 5 35
Before maintenance 5 35
Critical torque values 5 37
Lubricants, fluids and capacities 5 37
Specific lubrication and maintenance instructions 5 38
Every shift 5 40
Every third shift 5 40
Weekly 5 44
Every two weeks 5 50
Monthly 5 51
Hydraulic System Overview 5 61
Main Hydraulic System 5 61
What is Load Sensing? 5 61
Main Pump 5 62
Control Valves 5 63
Load Eject 5 65
Tank Power Fill 5 66
Battery Lift Suspension 5 67
Brake System 5 68
Auxiliary Pump 5 68
Unloading Valve 5 68
Accumulator 5 69
Brake Valves 5 69
Brakes 5 70
Two Wheel Assist Hydraulic System 5 72
Pumps 5 72
Circuit Valves 5 74
Wheel Motors 5 74
Operating the Two Wheel Assist 5 75
Filtration 5 76
Hydraulic Oil Filters 5 76
Gear Oil Filters 5 77
5 Operation (continued)
Hydraulics Adjustments and Settings 5 79
Main System 5 79
Margin Pressure 5 80
Main Relief Valve 5 81
Load Sense Relief Valve 5 82
Pressure Switch 5 82
Pressure Limiters 5 83
Sequence Valve 5 84
Battery Lift Suspension 5 85
Battery Lift Relief Valve 5 86
Steering Cylinder Relief Valves 5 86
Auxiliary/Brake System 5 88
Auxiliary Relief Valve 5 88
Unloading Valve 5 90
Two Wheel Assist System 5 90
Charge Relief Valve 5 90
Assist Relief Valve 5 91
Pump Displacement Adjustments 5 91
Spool Stroke Limiters 5 93
Limiting Steering Spool 5 93
Tailgate Go Switch Adjustment 5 94
Troubleshooting procedures 5 95
Hydraulic system (general) 5 96
Brakes 5 99
Hydraulic cylinders 5 101
Hydraulic pump 5 102
Valves 5 105
Major maintenance 5 107
Drive motor/ gear case removal and replacement 5 107
Gear case and brake module disassembly and assy 5 109
Planetary wheel end removal and replacement 5 111
Gear case and planetary wheel end shim procedure
Number 1 5 112
Gear case and planetary wheel end shim procedure
Number 2 5 113
Gear case and planetary wheel end shim procedure
Number 3 (alternate procedure) 5 115
False bottom/ ejector cylinder replacement 5 117
Accumulator operation and precharging procedure 5 119
2-Wheel assist removal procedure 5 121
Rear (hydraulic) wheel motor removal and replacement
5 122
BBC06 Series with brakes mechanical disconnect
procedure 5 123
Tire/wheel installation procedure 5 124
Recommended wheel mounting procedures 5 127
Hydraulic pump and motor removal and replacement 5 128
Tailgate assembly removal procedure 5 129
Battery lift assembly removal procedure 5 130
Pedal assembly removal procedure 5 131
Canopy removal procedure 5 132
6 Technical data
Technical data 6 3
Components of the CH816C AC UN-A-HAULER ® 6 3
Gauge Chart 6 4
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
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