CAT BUCYRUS CH818 Operation Maintenance, Troubleshooting And Service Guide Manual BI000858-00 – PDF DOWNLOAD

Description

CAT BUCYRUS CH818 Operation Maintenance, Troubleshooting And Service Guide Manual BI000858-00 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS CH818 Operation Maintenance, Troubleshooting And Service Guide Manual BI000858-00 – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS CH818 Operation Maintenance, Troubleshooting And Service Guide Manual BI000858-00 – PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS

• This guide provides important information to familiarize you with safe operating and maintenance procedures for the CH818 UN-A-HAULER. Even though you may be familiar with similar equipment, you MUST read and understand this guide before operating this unit. Safety is everyone’s business and must be one of your primary concerns.
• Knowing the guidelines covered in the following paragraphs will help provide for your safety, for the safety of those around you, and for the machine’s proper operation.
• LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO YOU AND YOUR CO-WORKERS’ SAFETY. READ AND UNDERSTAND THOROUGHLY. HEED THE WARNING AND FOLLOW THE INSTRUCTIONS.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS CH818 Operation Maintenance, Troubleshooting And Service Guide Manual BI000858-00 – PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
PRE-START INSPECTION 5
STARTING 5
OPERATION 5
STOPPING 6
MAINTAINANCE 6
INTRODUCTION 7
CONTROLS AND INDICATORS 8
BRAKE RELEASE BUTTON 8
FIRE SUPPRESSION ACTUATORS 8
FOOT BRAKE PEDAL 9
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 9
LIGHT SWITCH LEVER 9
MASTER SWITCH LEVER 10
BREAKER RESET LEVER 10
BATTERY CIRCUIT BREAKER LEVER 11
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 11
“STEERING”CONTROL LEVER 12
“EJECTOR”CONTROL LEVER 12
“BATTERY”CHANGER CONTROL LEVER 14
AUTOMATIC EMERGENCY BRAKES 14
OPTIONAL DISCONNECT SWITCH 14
OPTIONAL REAR TRACTIVE ASSIST 14
HAZARD ZONE 15
STARTING PROCEDURE 16
SHUTDOWN PROCEDURE 19
BATTERY CHANGE PROCEDURE 21
GENERAL MAINTENANCE INSTRUCTIONS 29
CRITICAL BOLT TORQUE VALUES 30
LUBRICANTS, FLUIDS AND CAPACITIES 30
MAINTENANCE CHECK LIST 31
MAINTENANCE CAPACITIES AND SPECIFICATIONS 32
PERIODIC MAINTENANCE PROCEDURES 33
EVERY THIRD SHIFT 33
ONCE PER WEEK 35
ONCE PER MONTH 42
EVERY THREE MONTHS 45
LUBRICATION CHART 50
TROUBLESHOOTING PROCEDURES 53
HYDRAULIC SYSTEM 54
ACCUMULATOR CHARGING VALVE 55
BRAKES 56
HYDRAULIC CYLINDERS 58
HYDRAULIC PUMP 59
RELIEF VALVES 61
REAR TRACTIVE ASSIST 62
TRAM GEAR CASE 63
MAJOR MAINTENANCE PROCEDURES
CONTACTOR TIP REPLACEMENT 64
DRIVE MOTOR/GEAR CASE REMOVAL AND REPLACEMENT 65
GEAR CASE AND BRAKE MODULE DISASSEMBLY AND ASSEMBLY 67
PLANETARY WHEEL END REMOVAL AND REPLACEMENT 68
GEAR CASE/PLANETARY WHEEL END SHIM PROCEDURE 69
FALSE BOTTOM/EJECTOR CYLINDER REPLACEMENT 70
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 72
REAR HUB ASSEMBLY INSPECTION AND LUBRICATION 74
REAR (HYDRAULIC) WHEEL MOTOR REMOVAL AND REPLACEMENT 75
TIRE/WHEEL INSTALLATION PROCEDURE 77
TIRE AND WHEEL STRESSES 77
WHEEL MOUNTING ARRANGEMENTS 77
PROBLEM AREAS 77
WHEEL MOUNTING TIPS 78
RECOMMENDED WHEEL MOUNTING PROCEDURES 79
PRECAUTIONS 79

Questions? Email us: [email protected]

https://vimeo.com/862840618?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M