CAT Bucyrus Continuous Miner 25C Operation Manual BI000932 – PDF DOWNLOAD
$28.95
CAT Bucyrus Continuous Miner 25C Operation Manual BI000932 – PDF DOWNLOAD
Description
CAT Bucyrus Continuous Miner 25C Operation Manual BI000932 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus Continuous Miner 25C Operation Manual BI000932 – PDF DOWNLOAD
Language : English
Pages : 430
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus Continuous Miner 25C Operation Manual BI000932 – PDF DOWNLOAD
Bucyrus Model 25C Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus Continuous Miner 25C Operation Manual BI000932 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Permissible hoses 2 12
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Weights 3 5
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Red zone 5 30
Safety precautions for underground operation 5 35
Tramming safety rules 5 38
Radio remote operation 5 36
Starting procedure 5 37
Shutdown procedure 5 39
Tramming the miner 5 40
Cutter head operation 5 42
Conveyor operation 5 43
Scrubber motor operation 5 44
Area and headlight operation 5 45
Fire suppression in radio remote operation 5 46
Conveyor boom control 5 46
Stabilizer cylinder raise/lower in radio remote operation 5 47
Shear up/down in radio remote operation 5 47
Gathering head raise/float in radio remote operation 5 47
Breaker on/off in radio remote operation 5 48
E-stop bypass 5 49
Typical cutting sequence 5 50
Mining operations 5 52
Mechanical assemblies 5 57
Hydraulic system 5 65
Water system 5 97
Electrical system 5 107
Instructions on the maintenance 5 127
Important notes 5 127
Before maintenance 5 127
Torque values 5 129
Lubricants, fluids and capacities 5 129
Specific lubrication and maintenance instructions 5 133
Every shift 5 133
Every third shift (daily) 5 137
Weekly 5 144
Monthly 5 148
Every three months 5 154
Every six months 5 159
Instructions on the adjustment procedures 5 163
Setting hydraulic pressures 5 163
Load holding valve 5 164
Pilot pump circuit relief valve 5 165
Tram track 5 167
Tail shim 5 172
Chain tension 5 175
Sump tramming (cutter motor feedback) 5 176
Replacement of wear parts 5 183
CAN solenoid 5 183
AC drive encoder 5 188
Traction drive 5 194
Cutter head (boom) assembly 5 199
Boom pivot pin 5 203
Shear cylinder 5 205
Center cutter drum 5 210
End cutter drum 5 216
Drum drive motor 5 219
Drum drive torque limiting clutch 5 223
Drum drive gear case 5 227
Gathering head assembly 5 231
Gathering head drive motor 5 236
Gathering head gear case 5 242
Gathering head foot shaft 5 248
Gathering head lift cylinder 5 251
CLA 5 254
CLA tip replacement 5 257
Tram motor 5 258
Tram primary planetary gear 5 264
Tram secondary planetary gear 5 267
Tram case 5 271
Tram reach gear set 5 276
Tram sprocket 5 284
Tram track front idler 5 291
Front idler take-up cylinder 5 295
Hydraulic pump 5 297
Hydraulic pump motor 5 300
Scrubber fan/motor 5 304
Stabilizer cylinder 5 306
Swivel pin assembly 5 309
Tail roller 5 312
Chain replacement 5 314
Duo-cone seals 5 315
Bearings 5 321
Bevel gears 5 327
Gears and gear failures 5 328
Lock wire fasteners 5 330
Special fasteners 5 330
Self-locking screws 5 330
Locknuts 5 331
Troubleshooting procedures 5 333
Typical hydraulic problems 5 334
Contaminants in hydraulic systems 5 335
Specific hydraulic circuits 5 336
Multi-function failure 5 336
Oil tank fill 5 337
Cutter head raise 5 337
Cutter head lower 5 337
Gathering head raise 5 338
Gathering head float 5 338
Conveyor raise 5 338
Conveyor lower 5 339
Conveyor swing 5 339
Stabilizer raise 5 339
Stabilizer lower 5 339
General safety procedures for shutdown 5 340
Excessive noise 5 341
Excessive heat 5 342
Incorrect flow 5 343
Incorrect pressure 5 344
Faulty operation 5 345
Restarting checklist 5 346
Water system 5 347
Bearings 5 349
Electrical system 5 350
AC traction system 5 353
Inverter fault and warning codes 5 353
Rectifier fault and warning codes 5 357
AC traction system interfacing connectors
and cabling 5 359
Control system pin outs 5 361
Solenoid fault and warning codes 5 367
RTD corresponding temperature values 5 370
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Need help? Contact: [email protected]
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