CAT Bucyrus Continuous Miner 30M4-NP Operation Manual BI000939 – PDF DOWNLOAD

Description

CAT Bucyrus Continuous Miner 30M4-NP Operation Manual BI000939 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Continuous Miner 30M4-NP Operation Manual BI000939 – PDF DOWNLOAD

Language : English
Pages : 478
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus Continuous Miner 30M4-NP Operation Manual BI000939 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus Continuous Miner 30M4-NP Operation Manual – PDF DOWNLOAD

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 26
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Hoisting of heavy components 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s pit 5 4
Pendant controls 5 16
Controls outside of the operator’s pit 5 18
Red zone 5 25
Safety precautions for underground operation 5 28
Tramming safety rules 5 28
Emergency stop from a machine stop button 5 29
Starting procedure 5 30
Shutdown procedure 5 32
Tramming the miner 5 33
Cutter head operation 5 34
Conveyor operation 5 35
Typical cutting sequence 5 36
Mining operations 5 38
Mechanical assemblies 5 43
Hydraulic system 5 43
Electrical system 5 89
Instructions on the maintenance 5 137
Important notes 5 137
Before maintenance 5 137
Torque values 5 139
Lubricants, fluids and capacities 5 139
Specific lubrication and maintenance instructions 5 145
Every shift 5 145
Every third shift (daily) 5 148
Weekly 5 155
Monthly 5 159
Every three months 5 165
Every six months 5 171
Instructions on the adjustment procedures 5 173
Pilot pressure circuit relief/reducing valve 5 175
Direction control valve (main control and cutter head) 5 179
Cutter head port reliefs 5 184
Multi-purpose valve 5 184
Conveyor chain tension pressure 5 185
Tram track 5 186
Tail shim 5 191
Conveyor chain tension 5 194
Sump tramming 5 195
Replacement of wear parts 5 197
Cutter head (boom) assembly 5 197
Cutter head assembly removal/installation 5 198
Shear cylinder 5 202
Center cutter drum 5 207
End cutter drum 5 210
Drum drive motor 5 213
Drum drive gear case 5 218
Gathering head assembly 5 221
Gathering head assembly removal/installation 5 222
Gathering head drive motor 5 227
Gathering head gear case 5 230
Gathering head foot shaft 5 233
CLA 5 236
CLA tip replacement 5 238
Gathering head lift cylinder 5 239
Crawler assembly 5 243
Tram motor 5 244
Tram case 5 248
Crawler chain 5 253
Tram track front idler 5 257
Conveyor assembly 5 265
Conveyor chain 5 266
Conveyor assembly removal/installation 5 270
Discharge conveyor 5 273
Tail roller 5 278
Troubleshooting procedures 5 281
Typical hydraulic problems 5 282
Contaminants in hydraulic systems 5 283
Specific hydraulic circuits 5 284
General safety procedures for shutdown 5 288
Excessive noise 5 289
Excessive heat 5 290
Incorrect flow 5 291
Incorrect pressure 5 292
Faulty operation 5 293
Restarting checklist 5 294
Electrical system 5 295
Bearings 5 298
Control system 5 299
Status messages 5 299
Error codes 5 303
Fault codes 5 338
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M