CAT BUCYRUS DBT 488 OPERATION, MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL BI620945 – PDF DOWNLOAD

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CAT BUCYRUS DBT 488 OPERATION, MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL BI620945 – PDF DOWNLOAD

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CAT BUCYRUS DBT 488 OPERATION, MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL BI620945 – PDF DOWNLOAD

Language : English
Pages : 78
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT BUCYRUS DBT 488 OPERATION, MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL BI620945 – PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 4
OVERVIEW 4
PRE-START INSPECTION 4
STARTING 4
OPERATION 4
STOPPING 5
MAINTAINANCE 5
INTRODUCTION 6
CONTROLS AND INDICATORS 7
SERVICE BRAKE PEDAL 7
FIRE SUPPRESSION ACTUATORS 7
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 8
PUMP START SWITCH 8
LIGHT SWITCH LEVER 8
MASTER SWITCH LEVER 8
AUTOMATIC PARK BRAKE RELEASE SWITCH 9
BREAKER RESET LEVER 9
GENERAL HYDRAULIC CONTROL INFORMATION 10
“STEERING”CONTROL LEVER 11
“BUCKET”CONTROL LEVER 12
“EJECTOR”CONTROL LEVER 12
“PTO/WINCH”CONTROL LEVER 12
“BATTERY”CHANGE CONTROL LEVER 12
BRAKE RELEASE HAND PUMP 13
HAZARD ZONE 14
STARTING PROCEDURE 15
TOWING A DISABLED MACHINE 19
SHUTDOWN PROCEDURE 20
BATTERY CHANGE PROCEDURES (Vertical Lift) 22
BATTERY CHANGE PROCEDURES (Optional Ground Level) 29
GENERAL MAINTENANCE INSTRUCTIONS 34
CRITICAL BOLT TORQUE VALUES 35
LUBRICANTS FLUIDS AND CAPACITIES 35
MAINTENANCE CHECK LIST 36
PERIODIC MAINTENANCE PROCEDURES 37
EVERY SHIFT 37
ONCE PER WEEK 38
ONCE PER MONTH 47
EVERY THREE MONTHS 49
LUBRICATION CHART 51
TROUBLESHOOTING PROCEDURES 53
HYDRAULIC SYSTEM (GENERAL) 54
BRAKES (SERVICE) 55
BRAKES (AUTOMATIC) 56
BRAKES (SERVICE) WET DISC 57
BRAKES (AUTOMATIC) WET DISC 57
HYDRAULIC CYLINDERS 58
HYDRAULIC PUMP 59
RELIEF VALVES 61
MAJOR MAINTENANCE PROCEDURES 62
CONTACTOR TIP REPLACEMENT 62
DRIVE MOTOR AND GEAR BOX REMOVAL AND REPLACEMENT 63
TIRE/WHEEL INSTALLATION PROCEDURE 65
TIRE AND WHEEL STRESSES 65
WHEEL MOUNTING ARRANGEMENTS 65
PROBLEM AREAS 65
WHEEL MOUNTING TIPS 66
RECOMMENDED WHEEL MOUNTING PROCEDURES 67
PRECAUTIONS 67

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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