CAT BUCYRUS DBT CH810 Operation, Maintenance, Troubleshooting & Service Guide Manual BI000857 – PDF DOWNLOAD

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CAT BUCYRUS DBT CH810 Operation, Maintenance, Troubleshooting & Service Guide Manual BI000857 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS DBT CH810 Operation, Maintenance, Troubleshooting & Service Guide Manual BI000857 – PDF DOWNLOAD

Language : English
Pages :94
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS DBT CH810 Operation, Maintenance, Troubleshooting & Service Guide Manual BI000857 – PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS

• This guide provides important information to familiarize you with safe operating and maintenance procedures for the CH810 UN-A-HAULER. Even though you may be familiar with similar equipment, you MUST read and understand this guide before operating this unit. Safety is everyone’s business and must be one of your primary concerns.
• Knowing the guidelines covered in the following paragraphs will help provide for your safety, for the safety of those around you, and for the machine’s proper operation.
• LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO YOU AND YOUR CO-WORKERS’ SAFETY. READ AND UNDERSTAND THOROUGHLY. HEED THE WARNING AND FOLLOW THE INSTRUCTIONS.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS DBT CH810 Operation, Maintenance, Troubleshooting & Service Guide Manual BI000857 – PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
PRE-START INSPECTION 5
STARTING 5
OPERATION 5
STOPPING 6
MAINTAINANCE 6
INTRODUCTION 7
CONTROLS AND INDICATORS 8
BRAKE RELEASE BUTTON 8
FIRE SUPPRESSION ACTUATORS 8
FOOT BRAKE PEDAL 9
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 9
LIGHT SWITCH LEVER 9
MASTER SWITCH LEVER 10
BREAKER RESET LEVER 11
BATTERY CIRCUIT BREAKER LEVER 11
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 12
“STEERING” CONTROL LEVER 12
“EJECTOR” CONTROL LEVER 14
“BATTERY” CHANGER CONTROL LEVER 14
AUTOMATIC EMERGENCY BRAKES 14
OPTIONAL DISCONNECT SWITCH 15
OPTIONAL REAR TRACTIVE ASSIST 15
HAZARD ZONE 17
STARTING PROCEDURE 18
SHUTDOWN PROCEDURE 21
BATTERY CHANGE PROCEDURE 23
GENERAL MAINTENANCE INSTRUCTIONS 30
CRITICAL BOLT TORQUE VALUES 31
LUBRICANTS FLUIDS AND CAPACITIES 32
MAINTENANCE CHECK LIST 33
MAINTENANCE CAPACITIES AND SPECIFICATIONS 34
PERIODIC MAINTENANCE PROCEDURES 35
EVERY THIRD SHIFT 35
ONCE PER WEEK 37
ONCE PER MONTH 44
EVERY THREE MONTHS 47
LUBRICATION CHART 52
TROUBLESHOOTING PROCEDURES 54
HYDRAULIC SYSTEM 55
ACCUMULATOR CHARGING VALVE 56
BRAKES 57
HYDRAULIC CYLINDERS 59
HYDRAULIC PUMP 60
RELIEF VALVES 62
REAR TRACTIVE ASSIST 63
TRAM GEAR CASE 64
MAJOR MAINTENANCE PROCEDURES 65
VERTICAL ARTICULATION CYLINDER REMOVAL 65
CONTACTOR TIP REPLACEMENT 67
DRIVE MOTOR/GEAR CASE REMOVAL AND REPLACEMENT 68
GEAR CASE AND BRAKE MODULE DISASSEMBLY AND ASSEMBLY 70
PLANETARY WHEEL END REMOVAL AND REPLACEMENT 71
GEAR CASE/PLANETARY WHEEL END SHIM PROCEDURE 72
FALSE BOTTOM/EJECTOR CYLINDER REPLACEMENT 74
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 76
REAR HUB ASSEMBLY INSPECTION AND LUBRICATION 78
REAR (HYDRAULIC) WHEEL MOTOR REMOVAL AND REPLACEMENT 79
TIRE/WHEEL INSTALLATION PROCEDURE 81
TIRE AND WHEEL STRESSES 81
WHEEL MOUNTING ARRANGEMENTS 81
PROBLEM AREAS 81
WHEEL MOUNTING TIPS 82
RECOMMENDED WHEEL MOUNTING PROCEDURES 83
PRECAUTIONS 83

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M