CAT Bucyrus DFULL DIMENSION Continuous Haulage System Operation Manual A6474X251

Description

CAT Bucyrus DFULL DIMENSION Continuous Haulage System Operation Manual A6474X251   – PDF DOWNLOAD

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CAT Bucyrus DFULL DIMENSION Continuous Haulage System Operation Manual A6474X251   – PDF DOWNLOAD

Language :English
Pages :276
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

CAT Bucyrus DFULL DIMENSION Continuous Haulage System Operation Manual A6474X251   – PDF DOWNLOAD

• This manual is intended to provide GENERAL product information for the FULL DIMENSION® Continuous Haulage System. The illustrations, descriptions and procedures contained in this publication apply only to this system. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice. This haulage system was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory agency standards.
• At the completion of the manufacturing process, this system was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this system, without the consent of Bucyrus America, Inc. and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America, Inc.’s instructions, may invalidate these approvals and render this system unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this system. While this manual attempts to anticipate the most important operations and maintenance needs for this system, unforeseen circumstances may arise that have not been addressed in this manual.
• If any concerns or questions arise, please contact your Bucyrus America, Inc. Service Representative immediately. This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT Bucyrus DFULL DIMENSION Continuous Haulage System Operation Manual A6474X251   – PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 9
Installation and start-up 2 9
Operation 2 9
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 23
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Dimensions and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation 4 3
Which tools are required for installation 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Overview of the continuous haulage system 4 8
Table of contents _________________________________________________
_________________________________________________________________
BUCYRUS – FULL DIMENSION® Continuous Haulage System
© BUCYRUS AMERICA, INC
5 Operation
Operation 5 3
How to operate the continuous haulage system 5 3
Who is allowed to operate the continuous haulage
system? 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Starting procedure 5 12
General 5 12
Checklist 5 13
Operating procedures 5 15
Starting the pump motor 5 15
Starting the conveyors (automatic mode) 5 15
Starting the conveyors (individual mode) 5 16
Jogging the conveyors 5 17
Tramming 5 17
Stopping the pump 5 18
Pump motor reset 5 19
Conveyor lift 5 19
Cab and canopy 5 19
Lights 5 19
Instructions on the maintenance of the continuous
haulage system 5 21
Important notes 5 21
Before maintenance 5 21
lubricants 5 23
Instructions on the lubrication of the mobile bridge
carrier (MBC) 5 24
Central lubrication system 5 24
Specific lubrication procedures 5 27
Every 8 hours 5 27
Daily 5 29
Every week 5 30
After first 50 hours of service 5 32
Every 2 weeks 5 33
Every month 5 36
Every 3 months 5 39
Every 6 months 5 40
As required 5 41
Instructions on the lubrication of the piggyback
conveyor (PIG) 5 42
Specific lubrication procedures (PIG) 5 43
Daily 5 43
Every week 5 44
Every 30 hours 5 45
Every 3 to 6 months 5 46
Every 6 months 5 47
Instructions on the lubrication of the RFM tail dolly 5 48
Specific lubrication procedures (RFM tail dolly) 5 49
Every 8 hours 5 49
Every 24 hours 5 49
________________________________________________ Table of contents
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A6474X251 SUVT/03 ©
BUCYRUS AMERICA, INC
Instructions on the lubrication of the RFM pulley
support section 5 50
Specific lubrication procedures (RFM pulley
support section) 5 51
Every 8 hours 5 51
Every 6 months 5 51
Instructions on the lubrication of the intermediate RFM
section 5 52
Specific lubrication procedures (intermediate RFM
section) 5 53
Every 6 months 5 53
Inspection of the mobile bridge carrier 5 54
Inspection of wear parts on the mobile bridge carrier 5 55
Inspection of fire suppression system on the mobile
bridge carrier 5 55
Recharge of fire suppression system on the mobile
bridge carrier 5 57
Recharge inspection of fire suppression system on the
mobile bridge carrier 5 58
Inspection of the piggyback bridge conveyor 5 61
Inspection of wear parts on the piggyback bridge
conveyor 5 60
Inspection of the RFM 5 61
Instructions on the adjustment procedures on the mobile
bridge carrier 5 63
Conveyor chain 5 63
Crawler track 5 65
Instructions on the adjustment procedures on the
piggyback bridge conveyor 5 67
Conveyor chain 5 67
Instructions on the replacement of wear parts on the
mobile bridge carrier (MBC) 5 69
Conveyor drive 5 69
Drive shaft 5 70
How to remove the drive shaft 5 71
How to install the drive shaft 5 74
Drive shaft sprocket 5 78
How to remove the drive shaft sprocket 5 79
How to install the drive shaft sprocket 5 79
How to remove the drive shaft sprocket for
field replacement 5 80
Conveyor drive module 5 82
How to remove the conveyor drive module 5 83
How to install the conveyor drive module 5 84
How to disassemble the conveyor drive
module 5 85
How to assemble the conveyor drive module 5 86
Tail shaft 5 88
How to remove the tail shaft 5 89
How to install the tail shaft 5 89
How to disassemble the tail shaft 5 91
How to assemble the tail shaft 5 92
BUCYRUS – FULL DIMENSION® Continuous Haulage System
© BUCYRUS AMERICA, INC
Conveyor chain 5 93
How to assemble the conveyor chain
sections 5 94
How to remove the conveyor chain assembly 5 95
How to install the conveyor chain assembly 5 96
Crawler track 5 98
How to assemble the crawler track pads 5 99
How to remove the crawler track pad
assembly 5 99
How to install the crawler track pad
assembly 5 100
Crawler drive module 5 101
How to disassemble the crawler drive
module 5 102
How to assemble the crawler drive module 5 103
Crawler take-up and idler 5 104
How to remove the crawler take-up and
idler 5 105
How to install the crawler take-up and idler 5 106
Instructions on the replacement of wear parts on the
piggyback bridge conveyor 5 107
Conveyor drive 5 107
Drive shaft 5 108
How to remove the drive shaft 5 109
How to install the drive shaft 5 111
Drive shaft sprockets 5 114
How to remove the drive shaft sprockets 5 115
How to install the drive shaft sprockets 5 115
How to remove the drive shaft sprockets for
field replacement 5 116
Conveyor drive module 5 117
How to remove the conveyor drive module 5 118
How to install the conveyor drive module 5 119
How to disassemble the conveyor drive
module 5 121
How to assemble the conveyor drive module 5 121
Tail shaft 5 123
How to remove the tail shaft 5 124
How to install the tail shaft 5 124
How to disassemble the tail shaft 5 125
How to assemble the tail shaft 5 126
Conveyor chain 5 128
How to assemble the conveyor chain
sections 5 129
How to remove the conveyor chain
assembly 5 130
How to install the conveyor chain assembly 5 131
Instructions on the replacement of hydraulic components
on the mobile bridge carrier (MBC) 5 133
Hydraulic components (MBC) 5 133
Tram hydrostatic pump 5 135
How to disassemble the hydrostatic pump
drive 5 136
How to assemble the hydrostatic pump drive5 137
Tram motor 5 138
How to remove tram motor 5 138
How to install tram motor 5 138
Conveyor lift cylinders (inby and outby) 5 139
How to remove conveyor lift cylinders 5 139
How to install conveyor lift cylinders 5 140
Canopy cylinder 5 141
How to remove canopy cylinder 5 141
How to install canopy cylinder 5 141
Troubleshooting procedures 5 143
Hydraulic system (general) 5 144
Hydraulic cylinders 5 146
Hydraulic pump 5 147
Valves 5 150
Error codes 5 151
Communication faults 5 152
Fault log codes 5 152
Real time codes 5 155
6 Technical data
Technical data 6 3
Components of the continuous haulage system 6 3
Mobile Bridge Carrier (MBC) 6 3
Piggyback Bridge Conveyor (PBC) 6 4
Piggyback Bridge Conveyor (PBC—liquid cooled) 6 5
MBC dolly 6 5
RFM pulley section 6 5
RFM intermediate section 6 5
Tail dolly 6 5
Tightening torques 6 7
Permissible media 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

S.M 27/3/2025