CAT Bucyrus Electric 195-B1 Mining Shovel Mechanical Maintenance Manual BI115579 PDF DOWNLOAD
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CAT Bucyrus Electric 195-B1 Mining Shovel Mechanical Maintenance Manual BI115579 PDF DOWNLOAD
Description
CAT Bucyrus Electric 195-B1 Mining Shovel Mechanical Maintenance Manual BI115579 PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus Electric 195-B1 Mining Shovel Mechanical Maintenance Manual BI115579 PDF DOWNLOAD
Language : English
Pages : 255
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus Electric 195-B1 Mining Shovel Mechanical Maintenance Manual BI115579 PDF DOWNLOAD
CHAPTER 1 – MECHANICAL MAINTENANCE
PAGE
Section 1 – MAINTENANCE PROCEDURE
General 1
Maintenance Schedules and Reports 1
Safety 2
General 2
In-Operation Maintenance 2
Precautions Before and During Maintenance Work 2
Section 2 – LOWER WORKS
Crawler Belts 5
Take-up Tumbler 8
Upper Rollers 9
Lower Rollers 9
Bogie Mounted Lower Rollers 10
Drive Tumbler 12
Tumbler Drive Shaft and Gear 13
Propel Clutches 14
Propel Brakes 16
Propel Motor 18
Propel Machinery 20
Crawler Frames and Truck Frame 25
Swing Rack 26
Roller Circle 26
Center Pintle 27
Collector Rings 31
Section 3 – ROTATING DECK
Revolving Frame 35
Deck Machinery 35
Hoist Machinery 35
Gear Train 35
Hoist Gear and Drum 38
Hoist Brake 40
Hoist Limit Switch (Optional) 42
Hoist Motor 44
Crowd Machinery 45
Gear Train 45
Crowd Motor 50
Crowd Brake 51
Crowd Limit Switch (Optional) 53
Swing Machinery 54
Gear Train 54
Swing Motor 57
Swing Brake 57
Machinery House 59
House Fans 60
Dynavane Air Cleaner 60
Walkways 61
Operator’s Cab 62
Seat 62
Windshield Wipers 62
Windshield Washer 63
Swing Control Unit 64
Pedal Angle Adjustment 65
Boarding Ladder 65
Section 4 – FRONT END EQUIPMENT
Boom 67
Upper Boom Limit Switch 68
Boom Point Sheaves 68
Boom Bumpers 69
Saddle Block 69
Dipper Handle 72
Dipper Handle Removal 72
Front Stop and Spreader Removal 72
Retract Take-up Mechanism Removal (Mechanical Operated) 72
Retract Take-up Mechanism Removal (Air Operated) 73
Crowd Cushion 74
Dipper 76
Dipper Padlock 77
Dipper Padlock Removal 77
Dipper Trip 77
Retract Rope Deflector 78
A-Frame 78
Boom Structural Strands 80
Wire Running Ropes 80
Running Ropes Replacement 81
Hoist Rope Replacement With Wedge & Bottle Bolt Type Anchoring 81
Hoist Rope Replacement With Ferrule Type Anchoring 83
Crowd Rope Replacement With Bottle Bolt Type Anchoring 85
Crowd Rope Replacement With Ferrule Type Anchoring 87
Retract Rope Replacement 87
Dipper Trip Rope Reeving 90
CHAPTER 2 – AIR SYSTEM
Section 1 – GENERAL MAINTENANCE
Safety 93
General 93
Maintenance of Air System 93
Air Compressor 93
Air Lines 93
Air Tank 93
Air Line Lubricator 93
Air Line Filter 95
Air Line Regulator 95
Anti-Freeze (Alcohol Type) 96
Tanner De-leer 96
Air Dryer 96
Pressure Switches 97
Solenoid Valves 97
Air Swivel Assembly 97
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DESCRIPTION:
CAT Bucyrus Electric 195-B1 Mining Shovel Mechanical Maintenance Manual BI115579 PDF DOWNLOAD
- The importance of overall safety in the maintenance of a mobile shovel should always be emphasized; excavating operations may involve a variety of hazardous conditions.
- Many critical shovel components are subject to wear and other deterioration which limits their useful life; thus they are expendable
- .When new, all such parts have a builtin reserve strength against unknown factors and reasonable loss of durability from gradual wear.
- If, however, inspection and adjustment are neglected, these parts eventually reach a condition where they become a safety problem. Similarly, failure to replace various mechanisms to insure proper performance of the shovel also constitutes a safety problem.
- Study this manual carefully and follow all recommended procedures to avoid unsafe conditions. Review the manual periodically to refresh your knowledge of these procedures. Supervisors, operators and maintenance men should continuously follow safe practices.
- Safety requirements dictate that all shovels in active service be inspected at regular intervals for proper adjustment of operating mechanisms, excessive wear of components, system cleanliness and any other defects.
- In-operation deficiences should be carefully investigated. It should be determined if a safety problem exists. Remember, maintenance is vital to safe operation.
- It should be performed systematically by competent personnel. From an economic standpoint, it is advisable to perform as much of the upkeep as can be safely accomplished while the shovel is running.
- Obviously, there are some maintenance procedures, such as gear tooth inspection and replacement, which require machine shut down.
- However, many support duties can be safely and effectively handled at shift change when the shovel is still activated.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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