CAT BUCYRUS-ERIE 49-II Diesel Electric Blast Hole Drill OPERATOR’S MANUAL BI616762 – PDF DOWNLOAD

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CAT BUCYRUS-ERIE 49-II Diesel Electric Blast Hole Drill OPERATOR’S MANUAL BI616762 – PDF DOWNLOAD

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CAT BUCYRUS-ERIE 49-II Diesel Electric Blast Hole Drill OPERATOR’S MANUAL BI616762 – PDF DOWNLOAD

Language : English
Pages : 69
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT BUCYRUS-ERIE 49-II Diesel Electric Blast Hole Drill OPERATOR’S MANUAL BI616762 – PDF DOWNLOAD

BI616762-00-00-EN_CMPL.pdf........................................... 0
	COVER PAGE....................................................... 2
	TABLE OF CONTENTS................................................ 3
	FOREWORD......................................................... 6
	SAFETY DECALS.................................................... 7
	SAFETY PRECAUTIONS AND PRESTART CHECKS........................... 9
		SAFETY....................................................... 9
			GENERAL.................................................. 9
			SPECIFIC SAFETY RULES.................................... 9
			OPERATION NEAR ELECTRICAL TRANSMISSION LINES............. 9
		PRESTART CHECKS..............................................10
		OUTSIDE INSPECTION...........................................10
		ON-BOARD INSPECTION..........................................11
		PRESTART LUBRICATION.........................................13
	CONTROLS - LOCATION AND FUNCTION.................................14
		INTRODUCTION.................................................14
		OPERATOR'S CONSOLE CONTROLS..................................14
		MAIN CONTROL PANEL...........................................15
			HOIST/PULLDOWN RHEOSTAT..................................15
			ROTARY RHEOSTAT..........................................15
			DRILL/PROPEL CONTROLS ON AND OFF PUSHBUTTONS.............15
			HOIST/PULLDOWN SPEED SELECTOR SWITCH.....................15
			ROTARY SPEED SELECTOR SWITCH.............................16
			HOIST BRAKE SWITCH.......................................16
			PIPE JACK SELECTOR SWITCH................................16
			PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL).................16
			WINCH/MAST SELECTOR SWITCH...............................16
			WINCH/MAST JOYSTICK (RIGHT CRAWLER PROPEL)...............16
			TOOL WRENCH SWITCH.......................................17
			DUST CURTAIN SWITCH......................................17
			BIT VIEW HATCH SWITCH....................................17
		PROPEL CONTROL PANEL.........................................17
			DIESEL EMERGENCY STOP PUSHBUTTON.........................17
			PROPEL SPEED SELECTOR SWITCH.............................17
			COMPRESSOR STOP PUSHBUTTON...............................18
			COMPRESSOR VENT/DRILLL SWITCH............................18
			HEATER/VENT/AIR CONDITIONER CONTROLS (OPTIONAL)..........18
			OPERATING MODE SELECTOR SWITCH...........................18
			PROPEL JOYSTICKS.........................................18
		SELECTOR SWITCHES PANEL......................................18
			BREAKOUT WRENCH SWITCH...................................18
			MAST BRACE LOCK SWITCH...................................18
			MAST LOCK SWITCH.........................................19
			BOARDING STAIRS SWITCH...................................19
			ASHTRAY..................................................19
			RADIO (OPTIONAL).........................................19
		LEVELING CONTROL PANEL.......................................19
			MANUAL LEVELING JOYSTICKS................................19
			AUTOMATIC LEVELING SWITCH................................19
			WATER INJECTION ON/OFF SWITCH (OPTIONAL).................19
			WATER INJECTION FLOW CONTROL (OPTIONAL)..................20
			HORN PUSHBUTTON..........................................20
			DEPTH INDICATOR RESET PUSHBUTTON.........................20
			PROGRAMMED DRILL CONTROL SWITCH..........................20
		PANELVIEW MONITOR............................................20
		DIESEL GAUGES PANEL..........................................20
		MACHINERY HOUSE CONTROLS.....................................21
			CONTROLS LOCATED ON LOW VOLTAGE START CABINET............21
			CONTROLS LOCATED ON LOW VOLTAGE CABINET..................21
			CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET.......22
			CONTROLS LOCATED ON OR NEAR SCREW TYPE AIR COMPRESSOR....22
			DIESEL ENGINESTART BOX AMD EMGOME SAVER BOX..............23
			LUBE CONTROL PANEL.......................................23
			DIESEL CONTROL BOX.......................................23
			HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL............24
	START-UP.........................................................25
		INTRODUCTION.................................................25
		MACHINE START-UP.............................................25
		MACHINERY CHECKS.............................................26
		BREAK-IN OF NEW COMPONENTS...................................26
			ROTARY DRIVE UNIT BREAK-IN...............................26
			HOIST/PULLDOWN GEARCASE BREAK-IN.........................26
			ELECTRIC MOTOR BREAK-IN..................................27
	OPERATION - GENERAL..............................................28
		INTRODUCTION.................................................28
		PROPELLING...................................................28
			TOWING...................................................31
		LEVELING.....................................................33
		MAST RAISING AND LOWERING....................................35
			MAST RAISING.............................................35
			MAST LOWERING............................................36
		PULLDOWN MACHINERY OPERATION.................................37
		AUXILARY WINCH OPERATION.....................................38
		PIPE RACK OPERATION..........................................38
		TOOL HANDLING................................................40
			GENERAL OPERATING PROCEDURE..............................40
			PIPE LOADING AND UNLOADING...............................40
			DRILL TOOL STRING ASSEMBLY...............................41
			CASING TONG OPERATION....................................45
			DRILL TOOL STRING DISASSEMBLY............................47
			ADDING ADDITIONAL DRILL PIPE.............................49
			REMOVAL OF MULTIPLE SECTION DRILL PIPE...................50
			DUST SUPPRESION SYSTEM OPERATION.........................50
	DRILLING.........................................................51
		VERTICAL DRILLING............................................51
			GENERAL OPERATING PROCEDURES.............................51
			BEGINNING THE HOLE (COLLARING)...........................51
			NORMAL DRILLING..........................................52
			ENDING THE HOLE (REAMING)................................53
			ENDING THE HOLE (MULTIPLE PIPE SECTIONS).................54
		DRILLING DIFFICULT FORMATIONS................................54
			UNCONSOLIDATED MATERIALS.................................54
			WET OR STICKY FORMATIONS.................................56
		PROGRAMMED DRILL CONTROL DRILLING............................57
			PREPARING TO MOVE........................................58
	MACHINE SHUTDOWN.................................................59
		GENERAL CONSIDERATIONS.......................................59
		SHUT DOWN PROCEDURE..........................................59
		SHORT TERM STORAGE...........................................59
		LONG TERM STORAGE............................................60
			ATTENDED LONG TERM STORAGE...............................60
			UNATTENDED LONG TERM STORAGE.............................60
	APPENDIX A1 - TOOL RECOVERY......................................62
	APPENDIX A2 - PIPE SIZE LIMITATIONS..............................63
	APPENIX A3 - LUBE CHARTS.........................................64

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