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CAT BUCYRUS Face Haulage CH810C CH816C & CH816CL Operation Manual – PDF DOWNLOAD

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CAT BUCYRUS Face Haulage CH810C CH816C & CH816CL Operation Manual – PDF DOWNLOAD

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Description

CAT BUCYRUS Face Haulage CH810C CH816C & CH816CL Operation Manual – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS Face Haulage CH810C CH816C & CH816CL Operation Manual – PDF DOWNLOAD

Language : English
Pages : 298
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS Face Haulage CH810C CH816C & CH816CL Operation Manual – PDF DOWNLOAD

About this manual

This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.

Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for:
BUCYRUS – Model CH810C, CH816C, and CH816CL
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation. Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
supervisory personnel who:
■ initiate and/or
■ supervise the activities just indicated.

TABLE OF CONTENTS:

CAT BUCYRUS Face Haulage CH810C CH816C & CH816CL Operation Manual – PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 13
Before starting to work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols 15
2 Your safety
Your safety 23
Personnel 24
Operation 24
Installation and repair 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Safety instructions 27
General rules: 27
Storage and transport 28
Pre-start inspection 28
Installation and start-up 29
Operation 29
Stopping210
Maintenance and repair 210
Overview of the safety instructions 215
Chapter 3: Storage and transport 215
Chapter 4: Installation215
Chapter 5: Operation 216
Chapter 6: Technical data224
3 Storage and transport
Storage and transport 33
Storage 33
Storage of the machine and spare parts 33
Transport 34
Before transport 35
4 Installation
Installation 43
Points to observe prior to installation 43
Who is allowed to carry out installation? 43
Which tools are required for installation? 43
Notes on installation 44
Pre-installation check list 45
Safety features 46
Table of contents _________________________________________________
_________________________________________________________________
BUCYRUS– Models CH810C, CH816C, and CH816CL UN-A-HAULER ®
© BUCYRUS AMERICA, INC
5 Operation
Operation 53
How to operate the UN-A-HAULER ® 53
Who is allowed to operate the UN-A-HAULER ® 53
When can operation be started? 53
Controls and indicators 54
Operator’s compartment 54
General hydraulic control information 512
Hazard zone516
Starting procedure 517
Machine operation 518
Shutdown procedure521
Battery change procedure 523
Instructions on the maintenance529
Important notes 529
Before maintenance529
Critical torque values 531
Lubricants, fluids and capacities 531
Specific lubrication and maintenance instructions534
Every third shift 534
Weekly 539
Every two weeks 544
Monthly545
Tire/wheel installation procedure 554
Instructions on the adjustment procedures559
Main hydraulic system pressure 559
Steering relief pressure adjustment 560
Brake cooling circuit relief pressure adjustment 561
False bottom/ejector blade sequence valve adjustment562
Tailgate sequence valve adjustment (P/N LUP01820)563
Tailgate sequence valve adjustment (P/N LUP00781)568
Tailgate sequence valve adjustment (P/N LUP02119)571
Gear case and planetary wheel end shim procedure
Number 1 575
Gear case and planetary wheel end shim procedure
Number 2 576
Brake pedal valve and HDC actuator adjustment578
Linear pedal adjustment581
Major maintenance 583
Drive motor/gear case removal and replacement583
Gear case & brake module disassembly/assembly585
Planetary wheel end removal/replacement587
Gear case and planetary wheel end shimming
procedure 1588
Gear case and planetary wheel end shimming
procedure 2589
Gear case and planetary wheel end shimming
procedure 3591
False bottom/ejector cylinder replacement 593
Accumulator operation and precharging procedure 595
procedure599
Tire/wheel installation procedure 5100
Recommended wheel mounting procedure 5102
Hydraulic pump & motor removal/replacement 5104
Tailgate assembly removal procedure 5105
Battery lift assembly removal procedure 5106
Pedal assembly removal procedure 5107
Canopy removal procedure 5108
6 Technical data
Technical data 63
Components of the CH810C UN-A-HAULER ® 63
Components of the CH816C UN-A-HAULER ® 64
Components of the CH816CL UN-A-HAULER ® 65
Tightening torques 67
Permissible data 613
Lubrication fluids and greases 613
7 For your information
For your information 73
Our service 73
Service address 73
Rebuild facility address 74

Questions? Email us: [email protected]

https://vimeo.com/862675066?share=copy

 IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M

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