CAT BUCYRUS Face Haulage FH110 (CH810C) FH120 (CH816C) FH120 (CH816CL) Operation and Maintenance Manual – PDF DOWNLOAD

This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.

Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.

This operating manual is intended for the FH110 (CH810C) and FH120 (CH816C and CH816CL) machines and is only permitted to be used for equipment of this type.

The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation. Send for a new operation manual immediately if the present manual is no longer complete or has become ille

Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly/disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
BI016610
5 Operation
Operation 5 3
How to operate the machine 5 3
Who is allowed to operate the machine 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information 5 12
Hazard zone 5 16
Starting procedure 5 17
Machine operation 5 18
Shutdown procedure 5 21
Battery change procedure 5 23
Instructions on the maintenance 5 29
Important notes 5 29
Before maintenance 5 29
Critical torque values 5 31
Lubricants, fluids and capacities 5 31
Specific lubrication and maintenance instructions 5 34
Every third shift 5 34
Weekly 5 39
Every two weeks 5 44
Monthly 5 45
Tire/wheel installation procedure 5 54
Instructions on the adjustment procedures 5 59
Main hydraulic system pressure 5 59
Steering relief pressure adjustment 5 60
Brake cooling circuit relief pressure adjustment 5 61
False bottom/ejector blade sequence valve adjustment5 62
Tailgate sequence valve adjustment (P/N LUP01820) 5 63
Tailgate sequence valve adjustment (P/N LUP00781) 5 68
Tailgate sequence valve adjustment (P/N LUP02119) 5 71
Gear case and planetary wheel end shim procedure
Number 1 5 75
Gear case and planetary wheel end shim procedure
Number 2 5 76
Brake pedal valve and HDC actuator adjustment 5 78
Linear pedal adjustment 5 81
Major maintenance 5 83
Drive motor/gear case removal and replacement 5 83
Gear case & brake module disassembly/assembly 5 85
Planetary wheel end removal/replacement 5 87
Gear case and planetary wheel end shimming
procedure 1 5 88
Gear case and planetary wheel end shimming
procedure 2 5 89
Gear case and planetary wheel end shimming
procedure 3 5 91
False bottom/ejector cylinder replacement 5 93
Accumulator operation and precharging procedure 5 95
2-wheel assist pump removal procedure 5 97
Rear wheel motor removal/replacement 5 98

BBC06 series with brakes mechanical disconnect
procedure 5 99
Tire/wheel installation procedure 5 100
Recommended wheel mounting procedure 5 102
Hydraulic pump & motor removal/replacement 5 104
Tailgate assembly removal procedure 5 105
Battery lift assembly removal procedure 5 106
Pedal assembly removal procedure 5 107
Canopy removal procedure 5 108
6 Technical data
Technical data 6 3
Components of the CH810C 6 3
Components of the CH816C 6 4
Components of the CH816CL 6 5
Tightening torques 6 7
Permissible data 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4