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CAT BUCYRUS FBL-10 LHD Utility Service Manual BI620120 – PDF DOWNLOAD
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CAT BUCYRUS FBL-10 LHD Utility Service Manual BI620120 – PDF DOWNLOAD
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Description
CAT BUCYRUS FBL-10 LHD Utility Service Manual BI620120 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS FBL-10 LHD Utility Service Manual BI620120 – PDF DOWNLOAD
Language : English
Pages : 343
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS FBL-10 LHD Utility Service Manual BI620120 – PDF DOWNLOAD
General Information
INTRODUCTION
- The operation of heavy mining machinery can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery.
- This manual is designed to provide the FBL-10 LHD/Utility operator and service personnel with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures.
- All operators and service personnel of this machine must be conversant with the information contained within this manual before operating or performing service tasks on the machine.
- To ensure safe and efficient operation, the FBL-10 LHD/Utility must be adequately maintained by the operators and service personnel. The operator’s pre-start inspection procedure contained in Section 6 of the Operator’s Manual must be performed before the machine is returned to active service.
DESCRIPTION
- The FBL-10 is a 10000 kg Load Haul Dump/Utility machine. It allows it to be used for general purpose work throughout the mine, which includes carrying heavy loads, materials and supplies. The motive force is provided by a 153 kW Caterpillar 3126 turbocharged four-stroke inline six cylinder flameproof diesel engine package.
- Flameproofing of the system includes a wet exhaust conditioning system complete with exhaust filtration and intake flame traps. The start system is pneumatic.
- The Electronic Shutdown System is an intrinsically safe electronic monitoring system. The engine power output is connected to the constant fourwheel drive system via a drive coupling through a four-speed bidirectional power shift transmission to heavy duty axles.
- The FBL-10 utilises a wet bath exhaust conditioning system and a catalysed exhaust post treatment purifier.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS FBL-10 LHD Utility Service Manual BI620120 – PDF DOWNLOAD
M01375.pdf................................................................................................................................................ 0 Section 1 General Information.pdf..................................................................................................................... 0 Introduction ..................................................................................................................................... 9 Description ...................................................................................................................................... 9 SAFETY LABELS AND INSTRUCTIONS ................................................................................................................... 10 Gauge colour code ................................................................................................................................ 11 Gauge alarm parameters ........................................................................................................................... 11 GENERAL ARRANGEMENT .............................................................................................................................. 13 specifications ................................................................................................................................... 14 All specifications are subject to change without notice. Always consult BUCYRUS to obtain current information before applying critical loads. .... 14 Capacities ....................................................................................................................................... 14 Electronic Shutdown System ....................................................................................................................... 15 Pneumatic System ................................................................................................................................. 15 All specifications are subject to change without notice. ......................................................................................... 15 Lubrication and Fuel Specifications .............................................................................................................. 16 General .......................................................................................................................................... 16 Fuels ............................................................................................................................................ 16 Fuel Specification Table ......................................................................................................................... 16 Fuel Additives ................................................................................................................................... 17 Diesel Fuel Relevant Information ................................................................................................................. 18 Fuel handling .................................................................................................................................... 18 Low Temperature Effects .......................................................................................................................... 18 Exhaust Emissions ................................................................................................................................ 18 Engine Maintenance ............................................................................................................................... 18 Engine Oil ....................................................................................................................................... 19 Torque Converter/Transmission Fluid .............................................................................................................. 19 Hydraulic Oil .................................................................................................................................... 19 Gear Oil ......................................................................................................................................... 19 Multi-Purpose EP Grease .......................................................................................................................... 19 Drive Coupling Grease ............................................................................................................................ 20 Exhaust Conditioner Make Up Tanks ................................................................................................................ 20 Fluid specification table ........................................................................................................................ 21 Machine Isolation ................................................................................................................................ 23 Engine Isolation ................................................................................................................................. 23 Pneumatic Isolation .............................................................................................................................. 24 Hydraulic isolation .............................................................................................................................. 25 Engine Coolant Isolation ......................................................................................................................... 27 Electrical Isolation ............................................................................................................................. 27 Articulation ISOLATION ........................................................................................................................... 28 LIFT ARM Isolation ............................................................................................................................... 29 General Safety and Precautions ................................................................................................................... 30 General .......................................................................................................................................... 30 Packing/Supporting the Machine ................................................................................................................... 33 MAINTENANCE SCHEDULES ............................................................................................................................ 34 Maintenance Inspections .......................................................................................................................... 34 FBL-10 LHD/Utility Vehicle – Lubrication Reference ............................................................................................... 43 FBL-10 LHD/Utility Vehicle – Lubrication Reference ............................................................................................... 54 FBL-10 LHD/Utility Vehicle – Lubrication Reference ............................................................................................... 65 FBL-10 LHD/Utility Vehicle – Lubrication Reference ............................................................................................... 77 FBL-10 LHD/Utility Vehicle – Lubrication Reference ............................................................................................... 89 FBL-10 LHD/Utility Vehicle – Lubrication Reference ...............................................................................................101 FBL-10 LHD/Utility Vehicle – Lubrication Reference ...............................................................................................113 FBL-10 LHD/Utility Vehicle – Lubrication Reference ...............................................................................................126 Recommended Bolt Torque ..........................................................................................................................127 Section 2 Engine System.pdf........................................................................................................................... 0 Fuel System ......................................................................................................................................129 General Description ..............................................................................................................................129 Safety Precautions ...............................................................................................................................130 Fuel Tank ........................................................................................................................................131 Fuel Lines .......................................................................................................................................131 Primary Fuel Filter/Water Separator ..............................................................................................................132 Secondary Fuel Filter ............................................................................................................................134 Fuel System - Priming ............................................................................................................................135 Lubrication System ...............................................................................................................................136 General Description ..............................................................................................................................136 Safety Precautions ...............................................................................................................................137 Oil Filter .......................................................................................................................................138 Checking/Filling Engine Oil ......................................................................................................................139 Changing Engine Oil ..............................................................................................................................139 Flushing the Lubrication System ..................................................................................................................140 Air Intake System ................................................................................................................................141 General Description ..............................................................................................................................141 Safety Precautions ...............................................................................................................................141 Air Cleaner/Indicator Assembly ...................................................................................................................142 Emergency Intake Shut Off Valve ..................................................................................................................143 Inlet Flame Trap/Flameproof Joints ...............................................................................................................144 Servicing Air Intake System ......................................................................................................................145 Cooling system ...................................................................................................................................147 General description ..............................................................................................................................147 Safety Precautions ...............................................................................................................................147 Engine Package ...................................................................................................................................148 Header tank ......................................................................................................................................149 Expansion tank ...................................................................................................................................149 Fan assembly .....................................................................................................................................150 Water Pump Belt Tension ..........................................................................................................................151 radiator .........................................................................................................................................152 Checking/Filling and Flushing Coolant System .....................................................................................................154 Flushing a contaminated cooling system ...........................................................................................................155 Exhaust system ...................................................................................................................................156 General description ..............................................................................................................................156 Safety precautions ...............................................................................................................................157 Exhaust downpipe/purifier ........................................................................................................................157 EXHAUST Make up tank .............................................................................................................................159 Exhaust conditioner ..............................................................................................................................160 Flame path joints or fixed connections ...........................................................................................................167 Exhaust emission testing procedure ...............................................................................................................167 Throttle Control .................................................................................................................................169 General Description ..............................................................................................................................169 Safety precautions ...............................................................................................................................169 Engine system troubleshooting ....................................................................................................................170 Section 3 Transmission and Drive Train.pdf............................................................................................................ 0 Engine drive coupling ............................................................................................................................175 General description ..............................................................................................................................175 Safety precautions ...............................................................................................................................175 Checking and greasing of drive coupling ..........................................................................................................176 Removal and installation OF drive coupling .......................................................................................................177 Transmission/torque converter ....................................................................................................................178 General description ..............................................................................................................................178 Safety precautions ...............................................................................................................................180 Checking/filling the transmission oil ............................................................................................................181 Changing the Transmission Oil Filter element .....................................................................................................182 Changing the Transmission Oil ....................................................................................................................183 Troubleshooting guide ............................................................................................................................184 Service data .....................................................................................................................................186 Front and rear axles .............................................................................................................................189 General description ..............................................................................................................................189 Safety precautions ...............................................................................................................................189 Checking/Filling the Planetary Wheel End Oil Level ...............................................................................................190 Checking/Filling the Axle Centre Oil Level .......................................................................................................191 Changing OIL IN Axle Centres, Wheel Ends and Liquid Cooled Brakes ................................................................................193 Checking Wear of the POSI-STOP Brake Assemblies ..................................................................................................194 Drive lines ......................................................................................................................................195 General DESCRIPTION ..............................................................................................................................195 Safety precautions ...............................................................................................................................196 Greasing and Inspecting Drive Lines ..............................................................................................................197 Removing and Installing the Rear Drive Line ......................................................................................................197 Removing and Installing the Front Drive Lines ....................................................................................................198 Removing and installing the upper drives lines ...................................................................................................199 Wheel and Tyre Assemblies ........................................................................................................................200 General DESCRIPTION ..............................................................................................................................200 Safety precautions ...............................................................................................................................200 Removal ..........................................................................................................................................200 Installation .....................................................................................................................................202 Section 8 Attachments.pdf............................................................................................................................. 0 General description ..............................................................................................................................314 Safety precautions ...............................................................................................................................316 Spade Lip Ejector Bucket .........................................................................................................................317 Straight Lip Ejector Bucket ......................................................................................................................318 RAS Ejector Bucket ...............................................................................................................................319 15000 kg side shift forks ........................................................................................................................320 10000 kg fixed jib crane .........................................................................................................................322 5TH WHEEL ADAPTOR ................................................................................................................................324 MATERIALS POD ....................................................................................................................................326 HYDRAULIC REELER .................................................................................................................................328 Hydraulic ........................................................................................................................................329 ELEVATED WORK PLATFORM ...........................................................................................................................334 CONCRETE HOPPER ..................................................................................................................................337 FUEL POD .........................................................................................................................................339
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