CAT BUCYRUS Feeder Breaker 7MFBHM-48DD Operation and Maintenance Manual BI000947 – PDF DOWNLOAD
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CAT BUCYRUS Feeder Breaker 7MFBHM-48DD Operation and Maintenance Manual BI000947 – PDF DOWNLOAD
Description
CAT BUCYRUS Feeder Breaker 7MFBHM-48DD Operation and Maintenance Manual BI000947 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS Feeder Breaker 7MFBHM-48DD Operation and Maintenance Manual BI000947 – PDF DOWNLOAD
Language : English
Pages : 260
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS Feeder Breaker 7MFBHM-48DD Operation and Maintenance Manual BI000947 – PDF DOWNLOAD
applicable operating manual
Bucyrus β Model 7MFBHM-48DD Feeder Breaker
Serial No.: 54-2181 AND 54-2182
and is only permitted to be used for equipment of this type.
This operating manual is intended for those persons who work with or on
the machine.
Every person working on the face or in the intersection between face and
entry or in the entry must read this operating manual.
This includes persons who:
ο§ are in charge of transport
ο§ prepare the rise heading
ο§ perform assembly / disassembly work
ο§ operate the machine
ο§ eliminate faults
ο§ perform daily routine work on the face or in the entry
ο§ perform maintenance work
ο§ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS Feeder Breaker 7MFBHM-48DD Operation and Maintenance Manual BI000947 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 26
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Towing the feeder breaker 4 9
Β© BUCYRUS AMERICA, INC
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Primary operatorβs station 5 4
Secondary operatorβs station 5 10
Left side of machine 5 13
Right center of machine 5 13
Starter enclosure 5 14
Control features 5 16
βREGULARβ mode starting procedure 5 17
βTRAM ONLYβ mode starting procedure 5 18
Shutdown procedure 5 19
Conveyor 5 20
Infrared pump motor controls 5 21
Electrical system 5 23
Starter enclosure 5 24
Hydraulic system 5 31
Major hydraulic components 5 32
Mechanical assemblies 5 37
Crawler assembly (s) 5 37
Conveyor chain 5 38
Grease take-up 5 38
Head shaft 5 39
Conveyor power unit 5 40
Tail shaft 5 40
Breaker and breaker power unit assembly 5 41
Tailpiece assembly 5 43
Instructions on the maintenance of the feeder 5 45
Important notes 5 45
Before maintenance 5 45
Lubrication and inspection 5 50
Specific lubrication and maintenance procedures 5 52
Every 8 hours of operation 5 52
Weekly 5 55
Every 2 weeks 5 59
Monthly 5 59
Every 3 months 5 61
Every 2500 hours 5 64
Every 6 months 5 65
Inspection of the feeder 5 67
Inspection of wear parts on the feeder 5 68
Inspection of the fire suppression system 5 69
Recharge of the fire suppression system 5 71
Instructions on the adjustment procedures 5 73
Conveyor chain adjustment 5 73
Crawler track adjustment 5 75
Under speed sensor calibration 5 77
Hydrostatic pump relief valve adjustment 5 79
Hydrostatic pump charge pressure adjustment 5 81
Loop flushing valve adjustment 5 84
Dual relief valve manifold adjustment 5 86
Secondary valve bank adjustment 5 89
Flow control valve adjustment 5 91
Instructions on the replacement of wear parts 5 93
Head shaft 5 93
Head shaft sprockets 5 97
Tail shaft 5 100
Conveyor chain 5 105
Crawler track 5 108
Crawler assembly 5 111
Breaker shaft and breaker power unit 5 119
Conveyor power unit 5 127
Breaker bit removal 5 134
Tailpiece installation 5 135
Roof cylinder 5 139
Foot cylinder 5 141
Tilt cylinder 5 143
Lift cylinder 5 145
Tailpiece tilt cylinder 5 147
Tailpiece steering cylinder 5 149
Troubleshooting 5 157
Hydraulic 5 158
Electrical 5 175
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 7
Permissible data 6 9
Lubrication fluids and greases 6 9
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Customer Support: [email protected]
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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