CAT Bucyrus FULL DIMENSION ® Continuous Haulage System Operation Manual – PDF DOWNLOAD
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CAT Bucyrus FULL DIMENSION ® Continuous Haulage System Operation Manual – PDF DOWNLOAD
Description
CAT Bucyrus FULL DIMENSION ® Continuous Haulage System Operation Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus FULL DIMENSION ® Continuous Haulage System Operation Manual – PDF DOWNLOAD
Language : English
Pages : 276
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus FULL DIMENSION ® Continuous Haulage System Operation Manual – PDF DOWNLOAD
About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Bucyrus – FULL DIMENSION® Continuous Haulage System
Serial No.: N/A
and is only permitted to be used for equipment of this type.
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
supervisory personnel who:
■ initiate and/or
■ supervise the activities just indicated.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus FULL DIMENSION ® Continuous Haulage System Operation Manual – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 9
Installation and start-up 2 9
Operation 2 9
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 23
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Dimensions and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation 4 3
Which tools are required for installation 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Overview of the continuous haulage system 4 8
5 Operation
Operation 5 3
How to operate the continuous haulage system 5 3
Who is allowed to operate the continuous haulage
system? 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Starting procedure 5 12
General 5 12
Checklist 5 13
Operating procedures 5 15
Starting the pump motor 5 15
Starting the conveyors (automatic mode) 5 15
Starting the conveyors (individual mode) 5 16
Jogging the conveyors 5 17
Tramming 5 17
Stopping the pump 5 18
Pump motor reset 5 19
Conveyor lift 5 19
Cab and canopy 5 19
Lights 5 19
Instructions on the maintenance of the continuous
haulage system 5 21
Important notes 5 21
Before maintenance 5 21
lubricants 5 23
Instructions on the lubrication of the mobile bridge
carrier (MBC) 5 24
Central lubrication system 5 24
Specific lubrication procedures 5 27
Every 8 hours 5 27
Daily 5 29
Every week 5 30
After first 50 hours of service 5 32
Every 2 weeks 5 33
Every month 5 36
Every 3 months 5 39
Every 6 months 5 40
As required 5 41
Instructions on the lubrication of the piggyback
conveyor (PIG) 5 42
Specific lubrication procedures (PIG) 5 43
Daily 5 43
Every week 5 44
Every 30 hours 5 45
Every 3 to 6 months 5 46
Every 6 months 5 47
Instructions on the lubrication of the RFM tail dolly 5 48
Specific lubrication procedures (RFM tail dolly) 5 49
Every 8 hours 5 49
Every 24 hours 5 49
Instructions on the lubrication of the RFM pulley
support section 5 50
Specific lubrication procedures (RFM pulley
support section) 5 51
Every 8 hours 5 51
Every 6 months 5 51
Instructions on the lubrication of the intermediate RFM
section 5 52
Specific lubrication procedures (intermediate RFM
section) 5 53
Every 6 months 5 53
Inspection of the mobile bridge carrier 5 54
Inspection of wear parts on the mobile bridge carrier 5 55
Inspection of fire suppression system on the mobile
bridge carrier 5 55
Recharge of fire suppression system on the mobile
bridge carrier 5 57
Recharge inspection of fire suppression system on the
mobile bridge carrier 5 58
Inspection of the piggyback bridge conveyor 5 61
Inspection of wear parts on the piggyback bridge
conveyor 5 60
Inspection of the RFM 5 61
Instructions on the adjustment procedures on the mobile
bridge carrier 5 63
Conveyor chain 5 63
Crawler track 5 65
Instructions on the adjustment procedures on the
piggyback bridge conveyor 5 67
Conveyor chain 5 67
Instructions on the replacement of wear parts on the
mobile bridge carrier (MBC) 5 69
Conveyor drive 5 69
Drive shaft 5 70
How to remove the drive shaft 5 71
How to install the drive shaft 5 74
Drive shaft sprocket 5 78
How to remove the drive shaft sprocket 5 79
How to install the drive shaft sprocket 5 79
How to remove the drive shaft sprocket for
field replacement 5 80
Conveyor drive module 5 82
How to remove the conveyor drive module 5 83
How to install the conveyor drive module 5 84
How to disassemble the conveyor drive
module 5 85
How to assemble the conveyor drive module 5 86
Tail shaft 5 88
How to remove the tail shaft 5 89
How to install the tail shaft 5 89
How to disassemble the tail shaft 5 91
How to assemble the tail shaft 5 92
Conveyor chain 5 93
How to assemble the conveyor chain
sections 5 94
How to remove the conveyor chain assembly 5 95
How to install the conveyor chain assembly 5 96
Crawler track 5 98
How to assemble the crawler track pads 5 99
How to remove the crawler track pad
assembly 5 99
How to install the crawler track pad
assembly 5 100
Crawler drive module 5 101
How to disassemble the crawler drive
module 5 102
How to assemble the crawler drive module 5 103
Crawler take-up and idler 5 104
How to remove the crawler take-up and
idler 5 105
How to install the crawler take-up and idler 5 106
Instructions on the replacement of wear parts on the
piggyback bridge conveyor 5 107
Conveyor drive 5 107
Drive shaft 5 108
How to remove the drive shaft 5 109
How to install the drive shaft 5 111
Drive shaft sprockets 5 114
How to remove the drive shaft sprockets 5 115
How to install the drive shaft sprockets 5 115
How to remove the drive shaft sprockets for
field replacement 5 116
Conveyor drive module 5 117
How to remove the conveyor drive module 5 118
How to install the conveyor drive module 5 119
How to disassemble the conveyor drive
module 5 121
How to assemble the conveyor drive module 5 121
Tail shaft 5 123
How to remove the tail shaft 5 124
How to install the tail shaft 5 124
How to disassemble the tail shaft 5 125
How to assemble the tail shaft 5 126
Conveyor chain 5 128
How to assemble the conveyor chain
sections 5 129
How to remove the conveyor chain
assembly 5 130
How to install the conveyor chain assembly 5 131
Instructions on the replacement of hydraulic components
on the mobile bridge carrier (MBC) 5 133
Hydraulic components (MBC) 5 133
Tram hydrostatic pump 5 135
How to disassemble the hydrostatic pump
drive 5 136
How to assemble the hydrostatic pump drive5 137
Tram motor 5 138
How to remove tram motor 5 138
How to install tram motor 5 138
Conveyor lift cylinders (inby and outby) 5 139
How to remove conveyor lift cylinders 5 139
How to install conveyor lift cylinders 5 140
Canopy cylinder 5 141
How to remove canopy cylinder 5 141
How to install canopy cylinder 5 141
Troubleshooting procedures 5 143
Hydraulic system (general) 5 144
Hydraulic cylinders 5 146
Hydraulic pump 5 147
Valves 5 150
Error codes 5 151
Communication faults 5 152
Fault log codes 5 152
Real time codes 5 155
6 Technical data
Technical data 6 3
Components of the continuous haulage system 6 3
Mobile Bridge Carrier (MBC) 6 3
Piggyback Bridge Conveyor (PBC) 6 4
Piggyback Bridge Conveyor (PBC—liquid cooled) 6 5
MBC dolly 6 5
RFM pulley section 6 5
RFM intermediate section 6 5
Tail dolly 6 5
Tightening torques 6 7
Permissible media 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address
Questions? Email us: [email protected]
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