CAT Bucyrus Gearbox KP-30 CST Operation Manual PDF

Description

CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Doc. no.: 1949 019 000 BA 00

CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD

Language : English
Pages :100
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus Gearbox KP-30 CST Operating Manual – PDF DOWNLOAD

1 About this manual
Before starting work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Ambient conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport diagram for the gearbox KP-30 CST 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 4
Drive connection assembly 4 4
Electric motor 4 6
How to put the gearbox into service 4 7
Before start-up 4 7
Start-up 4 10
Test run 4 10
Dismantling and removing equipment 4 11
Important instructions for dismantling 4 11
5 Operation
Maintenance of the gearbox 5 3
Checking the bolted/screw connections 5 3
Checking the oil level 5 4
Taking oil samples 5 4
Changing the oil 5 6
Maintaining filters and breather plug 5 7
Maintenance of the hydraulic system 5 8
Checking the gearbox bearings 5 8
Cleaning the gearbox housing 5 8
How to replace defective components 5 9
Replacing the high-pressure filter 5 10
Servo valve 5 11
Pressure sensor PDS 100 5 13
Input speed sensor 5 13
Temperature sensor PT 100 5 14
Output speed sensor 5 14
Gearbox in emergency operation 5 16
Emergency operation with internal pressure pump 5 16
Emergency operation with hand pump 5 18
Hand pump 5 19
How to operate the hand pump 5 19
Emergency operation 5 20
Chain tensioning 5 20
Troubleshooting 5 21
Hydraulic system troubleshooting 5 21
Gearbox troubleshooting 5 21
6 Technical data
6 3
Main dimensions and connections 6 4
Performance data 6 6
Input speed n1 = 1480 rpm, 50 Hz 6 6
Input speed n1 = 1780 rpm, 60 Hz 6 7
Technical description 6 8
Description of the gearbox KP-30 CST 6 8
Explanations concerning the supply unit 6 10
CST system description 6 13
Function and method 6 13
Hydraulic control of the CST gearbox 6 15
General 6 15
System pressure 6 15
Pressure regulation during normal operation 6 15
Control process 6 15
Emergency operation with functioning internal
piston pump 6 16
Hydraulic control plate 6 17
Hydraulic diagrams 6 18
Normal operation 6 19
Emergency operation 6 20
Emergency operation with hand pump 6 21
Venting the coupling 6 22
Accessories 6 23
Value transmitter (oil level and oil temper ) 6 23
Hose connection for oil drainage 6 23
Tightening torques 6 24
Screws with metric ISO thread 6 24
Oil levels and oil quantities 6 25
Oil dipstick 6 25
Oil level marks 6 26
Oil quantities 6 27
Permissible media 6 28
Oil recommendations for CST gearboxes 6 28
Requirements for gear oils used in CST gearboxes 6 28
Cooling water quality requirements 6 30
Lubricating greases and pastes 6 31
Marking of the gearbox 6 33
7 For your information
Standards and guidelines 7 3
Referenced standards and guidelines 7 3
Caterpillar Global

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