CAT Bucyrus Gearbox P-30 CST Operating Manual – PDF DOWNLOAD

Description

CAT Bucyrus Gearbox P-30 CST Operating Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Gearbox P-30 CST Operating Manual – PDF DOWNLOAD

Language : English
Pages :102
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus Gearbox P-30 CST Operating Manual – PDF DOWNLOAD

Contents
1 About this manual
Before starting work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Ambient conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport plan for P-30 CST gearbox 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 4
Drive connection 4 4
Electric motor 4 6
How to put the gearbox into service 4 7
Before start-up 4 7
Start-up 4 10
Test run 4 10
Dismantling and removing equipment 4 11
Important instructions for dismantling 4 11
5 Operation
Maintenance of the gearbox 5 3
Checking screw connections 5 3
Checking the oil level 5 3
Changing the oil 5 4
Maintaining the filter 5 5
Maintaining the hydraulic system 5 6
Checking gearbox bearings 5 6
Cleaning the gearbox casing 5 6
How to replace defective components 5 7
Replacing the high pressure filter 5 8
Servo valve 5 10
Pressure sensor PDS 100 5 11
Input speed sensor 5 11
Temperature sensor PT 100 5 13
Output speed sensor 5 13
Gearbox in emergency operation mode 5 15
Emergency operation with internal pressure pump 5 15
Emergency operation with hand pump 5 17
Hand pump 5 18
How to operate the hand pump 5 18
Emergency operation 5 19
Chain tensioning 5 19
Taking oil samples 5 19
Troubleshooting 5 20
Hydraulic system troubleshooting 5 20
Gearbox troubleshooting 5 21
6 Technical data
Technical data sheet 6 3
Main dimensions and connections 6 4
Performance data 6 7
Input speed n1 = 1480 min-1, 50 Hz 6 7
Input speed n1 = 1780 min-1, 60 Hz 6 8
Technical description 6 9
Description of the P-30 CST gearbox 6 9
Supply unit components 6 10
CST system description 6 13
Function and method 6 13
Hydraulic control of CST gearbox 6 15
General 6 15
System pressure 6 15
Pressure regulation during normal operation 6 15
Control process 6 15
Emergency operation when internal reciprocating
pump is functioning 6 16
Hydraulic valve plate 6 17
Hydraulic circuit diagrams 6 18
Normal operation 6 19
Emergency operation 6 20
Emergency operation with hand pump 6 21
Venting the clutch 6 22
Accessories 6 23
Value transmitter (oil level and oil temp ) 6 23
Hose connection for oil drainage 6 23
Tightening torques 6 24
Screws with ISO metric thread 6 24
Oil levels and oil quantities 6 25
Dipstick 6 25
Oil level mark lines 6 26
Oil quantities 6 27
Permissible media 6 28
Oil recommendations for CST gearboxes 6 28
Requirements for gear oils for CST gearboxes 6 28
Cooling water quality requirements 6 30
Greases and lubricating pastes 6 31
Marking of the gearbox 6 33
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Standards and directives 7 6
Referenced national standards and directives 7 6
Referenced European standards and directives 7 6

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