CAT BUCYRUS Helensburgh Crusher SB 63 UB Operating Manual M01376 – PDF DOWNLOAD

Description

CAT BUCYRUS Helensburgh Crusher SB 63 UB Operating Manual M01376 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS Helensburgh Crusher SB 63 UB Operating Manual M01376 – PDF DOWNLOAD

Language : English
Pages : 62
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT BUCYRUS Helensburgh Crusher SB 63 UB Operating Manual M01376 – PDF DOWNLOAD

DOCUMENT REVISION: 1
CONTENTS 2
ABOUT THIS MANUAL 5
BEFORE STARTING WORK 5
Characters and symbols used 6
SAFETY 7
PERSONNEL 7
Ensure the crusher is operated only by qualified personnel 7
Erection and repair 7
OPERATING CONDITIONS 8
Intended use 8
Unauthorised use 8
SAFETY INSTRUCTIONS 8
General rules 8
Protective equipment 8
Condition 8
Safety equipment 8
Information signs 8
Emergency-stop 9
Secure the crusher to prevent restarting: 9
Block working area 9
Moving parts 9
Comply with Maintenance and Inspection 9
STORAGE AND TRANSPORT 10
Transport safety device 10
Striking device 10
Floor conveying device 10
ERECTION AND COMMISSIONING 10
Inclined storage 10
Environmental acceptability 10
OPERATION 11
MAINTENANCE AND REPAIR 11
Replacing parts 11
Original parts 11
Lifting points 11
Safety equipment 11
HYDRAULICS 12
Handling of Hydraulic Fluids 12
MAINTENANCE AND REPAIR 12
PERMISSIBLE HOSES 12
INSTALLATION OF HYDRAULIC HOSES 13
STORAGE AND TRANSPORT 16
STORAGE 16
Corrosion protection 16
No direct exposure to sunlight 16
Moisture and dirt 16
Short-term storage 16
Long-term storage 16
Natural ageing 16
Protection against frost damage for oil cooling 17
TRANSPORT 17
Load Units; Dimensions and Weights 17
BI620121
Bucyrus Australia
Helensburgh Crusher Operating Manual
Manual No M01376 3 of 61 April 2010
BEFORE TRANSPORT 17
Temperatures below freezing 17
Antifreeze Measures for Oil Cooler 17
Electrical and electronic components 17
INTRODUCTION 18
WALKSIDE OF CRUSHER 18
GENERAL 19
DESCRIPTION OF THE IMPACT ROLL CRUSHER SB 63 UB: 20
WATER SPRAYS 20
CRUSHER INLET 21
BAFFLE PLATES 21
IMPACT ROLL 22
CLEAN ROADWAYS 23
DRIVE MODULE 23
CRUSHER HOOD (HYDRAULIC CYLINDER) 23
DATA INFORMATION 24
INSTALLATION 25
INSTALLATION OF GEARBOX 25
INSTALLATION OF SHRINK DISC (LOCKING ASSEMBLY) 28
Attach Cool Water Supply 30
Final Check of Gearbox 30
INSTALLATION OF DRIVE ASSEMBLY CONNECTION 31
INSTALLATION OF THE VOITH (TURBO) COUPLING 32
INSTALLATION OF ASSEMBLED CRUSHER TO BSL 34
Dismantling of Crusher 34
REMOVAL OF GEARBOX AND SHRINK DISC ASSEMBLY 35
Shrink Disc Assembly 35
Gearbox Removal 35
Removal of Drive Connection Assembly 35
OPERATION 36
PRE- OPERATION CHECKS 36
Electrical Guidelines 36
Stopping the System 36
COMMISSIONING 37
Test Run 37
Pre Checks for Test Run 37
During Test Run 38
Testing Emergency Stop 38
START UP OF GEARBOX (B2DH 09) 39
CENTRAL LUBRICATION SYSTEM 41
Lubricating Plan 41
Recommended Lubrication 42
Recommended Suppliers 42
FIRST WEEK OF OPERATION 43
NORMAL OPERATION 43
ADJUSTMENT OF PASSAGE HEIGHT 43
GRAPH OF THROUGHPUT VERSES HEIGHT FOR CRUSHER 44
STEERING THE CRUSHER 45
ADVANCING THE CRUSHER 45
RAISING THE CRUSHER LID 46
MAINTENANCE 47
MAINTENANCE OF CRUSHER 47
MAINTENANCE SCHEDULE 47
Daily 47
Weekly 47
Monthly 48
Every Third Month 48
BI620121
Bucyrus Australia
Helensburgh Crusher Operating Manual
April 2010 4 of 61 Manual No M01376
Long Term Checks 48
Replacing the Impact Elements (Roller Hammer) 49
Hydraulic Cylinders 50
MAINTENANCE OF GEARBOX (FLENDER B2DH09) 51
GENERAL DESCRIPTION: 51
Proper Functions 52
Retightening Bolts 52
GEARBOX OIL SYSTEM 53
Oil level 53
Oil Change 53
Recommended Oil Types 54
Maintenance of Breather Plug 54
Taconite Seals 54
Cooling Coil 55
MAINTENANCE OF COUPLINGS 56
Recommended Operating Fluid 56
Fusible Plug 56
GEARBOX MAINTENANCE SCHEDULE 57
TORQUE MEASUREMENT TABLES 58
COMPANY INFORMATION 59
APPENDICES 60

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M