CAT BUCYRUS MARION 201-M 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD

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CAT BUCYRUS MARION 201-M 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD

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CAT BUCYRUS MARION 201-M 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD

Language : English
Pages : 171
Downloadable : Yes
File Type : PDF

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CAT BUCYRUS MARION 201-M 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD

INTRODUCTION

• The information contained in this manual provides guidance to all persons who care about the operation and maintenance of this machine. Needed data for operation, lubrication, adjustments and other tasks supplied in the various sections permits accurate operation and service.
• All enclosed specifications agree with the Marion Power Shovel Engineering Department. This information allows for quality maintenance when followed exactly. This Manual is NOT a Parts Book. Do not use it to order parts. You have been supplied with a separate, detailed Parts Book. Please read carefully the instructions in the front of it.
• All parts are listed by group number with items and part numbers for this SPECIFIC machine. Please order the correct parts in exact quantity. Parts ordered by mistake and returned are subject to a Company rehandling charge. RIGHT and LEFT HAND PARTS on the upper frame correspond to the operator’s hands at the controls as he faces the dipper. Please state the correct machine SERIAL NUMBER in any conversation or correspondence.
• Records of each machine are filed by serial number. Given this number, the specific design and original equipment check is accurate and quick. ADDED INFORMATION, when required, not found in this Manual or the Parts Book may be obtained from Marion Power Shovel Company, Inc. at Marion, Ohio 43302. SERVICE and LABOR CHARGES are NOT accepted unless previously authorized by the Company in writing.

STANDARD WARRANTY 

• Marion Power Shovel Company, Inc. guarantees the equipment manufactured by it to be tree of defects in material and workmanship under normal use and service, its obligation under this warranty being limited to making good at its factory any part of parts thereof manufactured by it which shall, within six (6) months after delivery to ~uyer, be returned to it, with transportation charges prepaid, and which its examination shall disclose to its satisfaction to have been thus defective, this
• warranty being expressly in lieu of all warranties, express or implied, and of all other obligations or liabilities on Marion Power Shovel Company’s part. Marion Power Shovei Company, I nco shall not be held responsible or liable in any event for special or consequential damages,
• arising from any cause whatsoever, and Buyer agrees to indemnify and save Mijlrion Power Shovel Company, I nco harmless therefrom. Marion Power Shovel Company, Inc. makes no guaranty or warranty, express or implied as to adequancy, fitness, quality, or performance of any machinery, equipment, apparatus or accessories not manufactured at its own factory which are subject only to such guaranty as may be made by the respective manufacturers thereof.
• The Company reserves the right to improve or change the design of its products and specifications thereof and the Company shall incur no liability thereby or any obligations to install such improvements on products previously sold.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS MARION 201-M 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD

Introduction
Engineering Data Section 1
Lubrication , Section 2
Compressed Air System and Components Section 3
Mechanical Adjustments Section 4
Electrical Maintenance Section 5
Operation
Bronze Sleeve Bushings
Flange Bushing
Straight Sleeve Bushing
Bushing Life
Bronze Bushing Replacement
Running Clearance for Bronze Bushings
Installation of Oil and Grease Seals
Split Seals
Gear Case Seal
Installation of Vee Type Grease Seals 6
Surface Preparation
Adhesive Removal
Adhesive Application
Cured Spline Disassembly · 7
Involute Spline Assemblies Permanent Fit with Adhesive
Installing Anti-Friction Bearings on Shaft
Installation of Shrink Fit Pinions
Pinion Removal
BI005629
(Sect 1 – Eng Data cont ) Page
The Cap Screw (Bolt) Class 11
Turn-of-Nut Method 11
Torque Method 11
Engineering Standard 1101-2 13
Gear Inspection Procedures:
Method of Checking Rim Face Runout of Gear ‘” 15
Checking Radial Runout of Gear 15
Allowable Radial Runout 15
Required Backlash 16
Setting of Pinion for Backlash and Tooth Contact 16
Pinion Assembly in Position 17
Checking Tooth Contact and Backlash 17
Alternate Method of Checking Tooth Contact and Backlash 18
Final Check for Uniform Contact Pattern 18
Typical Contact Patterns 19
Gear Maintenance Procedure:
Operation of Gears 20
Handling 20
Pinion Replacement 20
Care of Wire Rope:
Guide to Long Life Thru Proper Handling and Care 21
Selection of Rope 21
201-M
BI005629
(Sect 1 – Eng Data cont )
Care of Wire Rope cont :
Handling and Installation of Strand Boom Pendants
Common Precautions
Coils
Reels
The Right Way to Recoil
The Wrong Way to Uncoil Wire Rope
Kinks
Welding Information:
Recommendations for Casting Repairs
Proper Preparation for Welding
Preheat
Increase
Maintain
Postheat
The Order of Welding
Peening
Reinforcing Requires Extreme Caution
Postheat Treatment
Additional Information
Welding Repair of Handle Racking:
Failure in Tooth Section
Page
(Sect 1 – Eng Data cont )
Material Information:
Rail Steel
Austenitic Manganese Steel
Friction Housings
Welding Instructions
Material Symbols and Major Component Parts
Descriptions and Brinells
Electrodes
Preheats and Postheats
Welding Cross Reference Table
G-Ring Guide:
Squeeze
Recovery
Metal to Metal
G-Ring Problems
Poor Installation
Preparation
Installation
Backup Rings
Basic Things to Remember
Modes of Failure
Decimal Equivalents
(Sect 1 – Eng Data cont ) Page
Falk Couplings 51
Lubrication of Coupling During Assembly
Keyless Couplings:
Assembly of Keyless Couplings
Removal of Keyless Coupling
Pressure Equipment
Finishing and Recommended Fits
Checking Coupling Alignment
The Solidly Coupled Sets Procedure
Coupling Alignment (Representative Readings)
Section 6

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M