CAT BUCYRUS MARION 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL 2002A – PDF DOWNLOAD

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CAT BUCYRUS MARION 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL 2002A – PDF DOWNLOAD

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CAT BUCYRUS MARION 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL 2002A – PDF DOWNLOAD

Language : English
Pages : 171
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS MARION 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL 2002A – PDF DOWNLOAD

INTRODUCTION

• The information contained in this manual provides guidance to all persons who care about the operation and maintenance of this machine. Needed data for operation, lubrication, adjustments and other tasks suppl ied in the various sections permits accurate operation and service.
• All enclosed specifications agree with the Marion Power Shovel Engineering Department. This information allows for quality maintenance when followed exactly. This Manual is NOT a Parts Book. Do not use it to order parts. You have been supplied with a separate, detailed Parts Book. Please read carefully the instructions in the front of it. All parts are listed by group number with items and part numbers for this SPECI FIC machine.
• Please order the correct parts in exact quantity. Parts ordered by mistake and returned are subject to a Company rehandling charge. RIGHT and LEFT HAND PARTS on the upper frame correspond to the operator’s hands at the controls as he faces the dipper.
• Please state the correct machine SERIAL NUMBER in any conversation or correspondence. Records of each machine are filed by serial number. Given this number, the specific design and original equipment check is accurate and quick. ADDED INFORMATION, when required, not found in this Manual or the Parts Book may be obtained from Marion Power Shovel Company, Inc. at Marion, Ohio 43302. SERVICE and LABOR CHARGES are NOT accepted unless previously authomed by the Company in writing.

STANDARD WARRANTY

• Marion Power Shovel Company, Inc. guarantees the equipment manufactured by it to be tree of defects in material and workmanship under normal use and service, its obligation under this warranty being limited to making good at its factory any part of parts thereof manufactured by it which shall, within six (6) months after delivery to Buyer, be returned to it, with
• transportation charges prepaid, and which its examination shall disclose to its satisfaction to have been thus defective, this warranty being expressly in lieu of all warranties, express or implied, and of all other obligations or liabilities on Marion Power Shovel Company’s part. Marion Power Shovel Company, Inc. shall not be held responsible or liable in any event for special or consequential damages,
• arising from any cause whatsoever, and Buyer agrees to indemnify and save Marion Power Shovel Company, I nc harmless therefrom. Marion Power Shovel Company, Inc. makes no guaranty or warranty, express or implied as to adequancy, fitness, quality, or performance of any machinery, equipment, apparatus or accessories not manufactured at its own factory which are subject only to such guaranty as may
• be made by the resflective manufilcturers thereof. The Company reserves the nght to improve or change the design at its products and specifications thereof and the Company shall incur no liability thereby or any obligations to install such improvements on products previously sold.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS MARION 201-M ELECTRIC SHOVEL MAINTENANCE AND OPERATION MANUAL 2002A – PDF DOWNLOAD

Introduction
Engineering Data (Red) Section 1
Lubrication (Green) Section 2
Compressed Air System and Components (Yellow) Section 3
Mechanical Adjustments (Orange) Section 4
Electrical Maintenance (B lue) Section 5
Operation (Gold) Section 6
Bronze Sleeve Bushings
Flange Bushing
Straight Sleeve Bushing
Bushing Life
Bronze Bushing Replacement
Running Clearance for Bronze Bushin~Js
Installation of Oil and Grease Seals
Split Seals
Gear Case Seal
Installation of Vee Type Grease Seals
Surface Preparation
Adhesive Removal
Adhesive Application
Cured Spline Disassembly
Involute Spline Assemblies Permanent Fit with f\dhe:: ive
Installing Anti Friction Bearings on Shaft
Installation of Shrink Fit Pinions
Pinion Removal
Shrink Fit Mounting Data
Sect 1 En~! Data cont
The Cap Screw (Bolt) Class
Turnof f\Jut Method
TGruue Mr·thod
Care of Wire Rope cant :
Handling and Installation of Strand Boom Pendants
Common Precautions
Coils
Reels
The Right Way to Recoil
The Wrong Way to Uncoil Wire Rope
Kinks
Welding Information:
Recommendations for Casting Repairs
Proper Preparation for Welding
Preheat
Increase
Maintain
Postheat
The Order of Welding
Peening
Reinforcing Requires Extreme Caution
Postheat Treatment
Additional Information
Welding Repair of Handle Racking:
Failure in Tooth Section
Austenitic Manganese Steel
Friction Housings
Weldinn Instructions
Material Symbols and Major Component Parts
Descriptions and Brinells
Electrodes
Preheats and Posthcats
Welding Cross Reference Table
O·Rinq Guide
Squeeze
Recovery
Metal to 1\’12tal
GRing Problems
Poor Installation
Preparation
Installation
Backup Rings
Basic Thinqs to Remember
Modes of Failure
Decimal Equivalents
Falk Couplings
Lubrication of Coupling During Assembly
Keyless Couplings:
Assembly of Keyless Couplings
Removal of Keyless Coupling
Pressure Equ ipment
Finishing and Recommended Fits
Checking Coupling Alignment
The Solidly Coupled Sets Procedure
Coupling Ali!lnment (Representative F~eadinnsl

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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