CAT BUCYRUS MARION 201-M HYDRAULIC SHOVEL MAINTENANCE & OPERATION MANUAL 2000 – PDF DOWNLOAD

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CAT BUCYRUS MARION 201-M HYDRAULIC SHOVEL MAINTENANCE & OPERATION MANUAL 2000 – PDF DOWNLOAD

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CAT BUCYRUS MARION 201-M HYDRAULIC SHOVEL MAINTENANCE & OPERATION MANUAL 2000 – PDF DOWNLOAD

Language : English
Pages : 249
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS MARION 201-M HYDRAULIC SHOVEL MAINTENANCE & OPERATION MANUAL 2000 – PDF DOWNLOAD

INTRQOUCTION

• The Information contained in this manual provides guidance to all persons who care about the operation and maintenance of this machine. Needed data for operation, lubrication, adjustments and other tasks supplied in the various sections permits accurate operation and serVice.
• Ail enclosed specifications agree with the Marion Power Shovel Engineering Oepartme,( TiilS information allows for quality maintenance when followed exactly. This Manual IS NOT a PClrts Book. Do not use it to order parts. You have been supplied with a St::)ar,ne, detailed Parts Book.
• Please read carefully the instructions in the front of It. All parts arc listed by Cjroup number with items and part numbers for this SPECIFIC machine. Please order the correct parts in exact quantity. Parts ordered by mistake and returned are subject to a Compa,ny rehandling charge. RIGHT and LEFT HAND PARTS on the upper frame correspond to the operator’s hands at the controls as he faces the bucket.
• Please state the correct machine SERIAL NUMBER in any conversation or correspondence. Records of eact! machine arr filed by serial number. Given this number, the specific design and original equifmwnt check is accurate and quick. ADDED INFORMATION, when required, not found in this Manual or the Parts Book may be obtained from Marion Power Shovel Company, Inc. at Marion, Ohio 43302. SERVICE and LABOR CHARGES are NOT accepted unless previously authorlZpd by the Company in writinq.

STANDARD WARRANTY ~

• Marion Power Shovel Company, Inco guarantees the equip ment manufactured by it to be tree of defects in material and workmanship under normal USE; Jnd serVice, its obligation under this warranty being limited to making good at its factory an, part of Pdrts thereof manufacturpd by It which shall within six (6) months after deliv ery to Buyer, be returned to it, with’
• transportation charges prepaid, and which its examina tion shall disclose to its satisfaction to have been thus defective, this warranty being express Iy In !IOU of al! w;lrrantles, express or implied, and of all other obliqations or liabilities on !\’L1’1on Power Shovel Comrany’s nan. Marion Power Shovel Company. Inc. shall flot be held responsible or liable in any event for -;ii(-(‘! Ii! consrquentlal rlamaqe~, artsinq from <lny cause whatsoever, and Buyer ;J(jrees to in, “flH\i! :.nd ‘d\le ~\n,(lrion Power Shovel Company, Inc.
• harmless therefrom. p’)vv(~r Shovel Company, Inc Iliakes no quaranty 01′ warranty. express or Implied as 1′: :lI1ev htnpss. quality. or performance of any machinery, equipment, app;lratus 01 ,,’;sn!1 no1 i)).clIIufactured at its own filctory which are subjrct only to such quafantv as r~1 ‘in r)” the fPS[lPctlve fTl:H1ufdcturnrs thereof. T .’ I lIT1[)dn If’serves ([it; nqht to improve or change the desiqn ot ItS products (]nd speedi en .,
• Ii cot dne! the Company sheill incur 110 liability thereby or any ohliqations to Install su, if’ 1J'(,Vend’,1!S on products previously sold

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS MARION 201-M HYDRAULIC SHOVEL MAINTENANCE & OPERATION MANUAL 2000 – PDF DOWNLOAD

Introduction
Electrical Maintenance (Blue)
Mechanical Adjustments (Orange)
Compressed Air System and Components (Yellow) .
Engineering Data (Red)
Lubrication (Green) .
Hydraulic (Copper)
Operation (Gold) .
Bronze Sleeve Bushinqs
Flanqe Bushin~J
Straiqht Sleeve Bushing
Bushing Life
Bronze Bushing Replacement
Running Clearance for Bronze Bushings
I nstallation of Oil and Grease Seals
Split Seals
Gear Case Seal
Installation of Vee Type Grease Seals
Surface Preparation
Adhesive Removal
Adhesive Appl ication
Cured Spline Disassembly
Involute Spline Assemblies Permanent Fit with Adhesive
Insta1iinr] Anti~Friction Bearinqs on Shaft
InstJliation of Shrink Fit Pinions
PininG Removal
Shrink Fit Mounting Data
Sect. 1 – Eng. Data cont.)
The Cap Screw (Bolt) Class
Turn-of-Nut Method
Torque Method
Engineering Standard 1101-2
Dragline Boom Inspection .
Gear Inspection Procedures:
Method of Checking Rim Face Runout of Gear
Checking Radial Runout of Gear
Allowable Radial Runout
Required Backlash
Setting of Pinion for Backlash and Tooth Contact
Pinion Assembly in Position
Checking Tooth Contact and Backlash
Final Check for Uniform Contact Pattern
Typical Contact Patterns.
Gear Maintenance Procedures:
Operation of Gears
Handling . . . .
Pinion Replacement
Care of Wire Rope:
Guide to Long Life Thru Proper Handling and Care
Selection of Rope
(Sect. 1 — Eng. Data cant.)
Care of Wire Rope cant.:
Handling and Installation of Strand Boom Pendants
Common Precautions
The Right Way to Recoil.
The Wrong Way to Uncoil Wire Rope
Kinks … ………………. 30
Welding Information:
Recommendations for Casting Repairs
Proper Preparation for Welding
Preheat
Increase
Maintain
The Order of Welding
Peening
Reinforcing Requires Extreme Caution
Postheat Trei3tment
Additional Information
Welding Repair of Handle Racking:
Failure in Tooth Section. .
Material Information:
Rail Steel
Austenitic Manganese Steel
Friction Housings
Welding Instructions
Material Symbols and Major Component Parts
Descriptions and Brinells
Electrodes . . . . .
Preheats and Postheats
Welding Cross Reference Table
G-Ring Guide:
Squeeze
Recovery
Metal to Metal.
G-Ring Problems
Poor Installation
Preparation
Installation
Backup Rings
Basic Things to Remember
Modes of Failure
Decimal Equivalents
201-M
– (Sect. 1 – Eng. Data cont.)
Falk Couplings
Lubrication of Coupling During Assembly
Keyless Couplings:
Assembly of Keyless Couplings
Removal of Keyless Coupling
Pressure Equipment
Finishing and Recommended Fits
Checking Coupling Alignment
The Solidly Coupled Sets Procedure
Coupl ing Alignment (Representative Readings)

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