CAT BUCYRUS MARION 201-M MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005628 – PDF DOWNLOAD

Description

CAT BUCYRUS MARION 201-M MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005628 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS MARION 201-M MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005628 – PDF DOWNLOAD

Language : English
Pages :189
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS MARION 201-M MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005628 – PDF DOWNLOAD

SIN 23123
SIN 23124

INTRODUCTION

• The information contained in this manual provides guidance to all persons who care about the operation and maintenance of this machine. Needed data for operation, lubrication, adjustments and other tasks supplied in the various sections permits accurate operation and service.
• All enclosed specifications agree with the Marion Power Shovel Engineering Department. This information allows for quality maintenance when followed exactly. This Manual is NOT a Parts Book. Do not use it to order parts. You have been supplied with a separate, detailed Parts Book.
• Please read carefully the instructions in the front of it. All parts are listed by group number with items and part numbers for this SPECI FIC machine. Please order the correct parts in exact quantity. Parts ordered by mistake and returned are subject to a Company rehandling charge. RIG HT and LE FT HAN 0 PA RTS on the upper frame correspond to the operator’s hands at the controls as he faces the dipper.
• Please state the correct machine SERIAL NUMBER in any conversation or correspondence. Records of each machine are filed by serial number. Given this number, the specific design and original equipment check is accurate and quick. ADDED INFORMATION, when required, not found in this Manual or the Parts Book may be obtained from Marion Power Shovel Company, Inc. at Marion, Ohio 43302

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS MARION 201-M MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005628 – PDF DOWNLOAD

Introduction
Engineering Data Section 1
Lubrication Section 2
Compressed Air System and Components Section 3
Mechanical Adjustments Section 4
Electrical Maintenance Section 5
Operation Section 6
Standard Warranty
Safety Suggestions
Bronze Sleeve Bushings
Flange Bushing
Straight Sleeve Bushing
Bushing life
Bronze Bushing Replacement
Running Clearance for Bronze Bushings 2
Installation of Oil and Grease Seals 4
Split Seals
Gear Case Seal
Installation of Vee Type Grease Seals 6
Surface Preparation
Adhesive Removal
Adhesive Application
Cured Spline Disassembly 7
Involute Spline Assemblies Permanent Fit with Adhesive 7
Installing Anti-Friction Bearings on Shaft
Installation of Shrink Fit Pinions
Shrink Fit Mounting Data 10
201-M
BI005628
(Sect 1 – Eng Data cont ) Page
The Cap Screw (Bolt) Class 11
Turn-of-Nut Method 11
Torque Method 11
Engineering Standard 1101-2 13
Gear Inspection Procedures:
Method of Checking Rim Face Runout of Gear 15
Checking Radial Runout of Gear 15
Allowable Radial Runout 15
Required Backlash 16
Setting of Pinion for Backlash and Tooth Contact 16
Pinion Assembly in Position 17
Checking Tooth Contact and Backlash 17
Alternate Method of Checking Tooth Contact and Backlash 18
Final Check for Uniform Contact Pattern ” ” 18
Typical Contact Patterns 19
Gear Maintenance Procedure:
Operation of Gears ” 20
Handling 20
Pinion Replacement 20
Care of Wire Rope:
Guide to Long Life Thru Proper Handling and Care 21
Selection of Rope 21
201-M
BI005628
(Sect 1 – Eng Data cont )
Care of Wire Rope cont :
Handling and Installation of Strand Boom Pendants
Common Precautions 27
Coils
Reels
Kinks 30
Welding Information:
Recommendations for Casting Repairs 31
Proper Preparation for Welding 32
Preheat
Increase
Maintain
Postheat
The Order of Welding 33
Peening · 33
Reinforcing Requires Extreme Caution 34
Postheat Treatment
Additional Information
Welding Repair of Handle Racking:
Failure in Tooth Section 34
201-M
BI005628
(Sect 1 – Eng Data cont )
Material Information:
Rail Steel
Austenitic Manganese Steel
Friction Housings
Welding Instrl,lctions
Material Symbols and Major Component Parts
Descriptions and Brinells
Electrodes
Preheats and Postheats
Welding Cross Reference Table
O-Ring Guide:
Squeeze
Recovery
Metal to Met’ll
O-Ring Problems
Poor Installation
Preparation
Installation
Backup Rings
Basic Things to Remember
Modes of Failure
Decimal Equivalents
Lubrication of Coupling During Assembly
Keyless Couplings:
Assembly of Keyless Couplings
Removal of Keyless Coupling
Pressure Equipment
Finishing and Recommended Fits
Checking Coupling Alignment
The Solidly Coupled Sets Procedure
Coupling Alignment (Representative Readings)

Need help? Contact: [email protected]

https://vimeo.com/861637962?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M