CAT Bucyrus R30C Hydraulic Track Drill Service Manual 435119 – PDF DOWNLOAD
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CAT Bucyrus R30C Hydraulic Track Drill Service Manual 435119 – PDF DOWNLOAD
Description
CAT Bucyrus R30C Hydraulic Track Drill Service Manual 435119 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus R30C Hydraulic Track Drill Service Manual 435119 – PDF DOWNLOAD
Language : English
Pages :501
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus R30C Hydraulic Track Drill Service Manual 435119 – PDF DOWNLOAD
Introduction
Intended Use
- This machine and its approved attachments are designed to drill blast holes for surface and underground quarry, mining and construction applications. Use of this machine in any other way is prohibited and contrary to its intended use.
- This safety alert symbol indicates important SAFETY MESSAGES in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.
- DO NOT weld on any part of this machine without fi rst disconnecting the negative battery cable or place the battery disconnect switch in the open position. Disconnect the connections to the Electronic Control Module (ECM) on the engine before welding.
Before Starting Engine, Study Operator’s Manual
* Read and understand the warnings and cautions shown in Section 1
* Practice All Safety Precautions
* Make Pre-Operations Check
* Learn Controls Before Operating
It is Owner/Operator’s responsibility to understand and follow manufacturer’s instructions on machine
operation and service, and to observe pertinent safety precautions, laws, and regulations.
Hazard Classification
The R30C Track Drill is a heavy moving machine with a boom capable of extending its reach vertically and horizontally. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimized if the machine is properly operated, inspected, and maintained. Anyone operating this machine must read the Operator’s manual and have been trained to use the machine in an appropriate and safe manner. Non-English speaking persons must have an interpreter explain all safety and operating procedures. Should any questions arise concerning the operation, maintenance or repair of the machine contact Terex Reedrill at 1-800-258-0009
Safety Information
Before Operation
• Do study the Operator’s Manual and fully understand the controls.
• Do be sure all safety guards are securely in place. Replace any damaged or missing guards.
• Do be sure all nameplates and decals pertaining to safety, operation, and maintenance are in place
and not damaged. Replace any damaged or missing nameplates or decals. Refer to decal locator
drawings in this section.
• Do be sure all personnel are clear of the machine and work area before starting the engine or operating
the machine.
• Do be sure drill area is clear of all obstructions before operating machine.
• Do attach safety chain when using towbar.
• Do wear safety helmet, glasses and hearing protection when operating or working on machine.
• Do Not operate machine with:
• Hydraulic or air leaks.
• Damaged hydraulic hoses or fi ttings.
• Broken or damaged electrical wiring.
• Damaged or missing guards and shields.
• Damaged structural members.
• Worn or damaged mechanical parts.
• Damaged or missing fasteners.
• Broken, damaged, or malfunctioning controls.
Operation
• Do examine the surface before drilling to determine the possible presence of unfi red explosives.
• Do provide suffi cient ventilation when running the engine in an enclosed area. Exhaust gases contain
carbon monoxide, a deadly poison, which is colorless and odorless.
• Do keep work area clean and clear of mud, snow, ice, fl uids, hand tools and other objects.
• Do raise the drill feed before moving the machine. Raise it high enough to allow for rough ground or
small hills. Drill feed can fall causing serious injury or death.
• Do wear seat belt and operate machine with door closed on cab machines.
• Do maintain minimum clearance from high voltage wires (see Table 1-1). Check with power
company and local regulations for specifi c guidelines and safety information.
• Do Not use the machine for any other purpose than what it was designed for.
• Do Not wear loose clothing or jewelry; keep clothing and hands clear of moving parts.
• Do Not travel on steep inclines, soft or unstable ground, or close to unsupported excavations.
• Do Not move boom or machine if it is in a potentially unstable position.
• Do Not stand directly under a boom or feed.
• Do Not drill into or near a “bootleg” hole or any hole that may contain explosives
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus R30C Hydraulic Track Drill Service Manual 435119 – PDF DOWNLOAD
R30CService 435119.pdf............................................... 0 Introduction..................................................... 4 Intended Use................................................. 4 Parts Ordering and Product Support........................... 5 Contents..................................................... 6 Machine Specifications....................................... 7 Component Locations.......................................... 8 Section 1 - Safety............................................... 12 Hazard Classification........................................ 13 Safety Sign Symbols.......................................... 14 Safety Information........................................... 17 Before Operation......................................... 17 Operation................................................ 17 After Operation.......................................... 18 Maintenance.............................................. 18 Equipment Transfer....................................... 18 Safety Sign List............................................. 19 Non-Canopy Machines...................................... 19 Safety Sign Location..................................... 20 Safety Signs................................................. 22 Section 2 - Mainframe/Tracks..................................... 28 Track Oscillation Cylinders.................................. 30 Track Maintenance............................................ 32 Track Tension Adjustment..................................... 33 Metric Bolt Torque Specifi cations........................... 35 Track Assembly............................................... 36 Track Chain.............................................. 36 Track Link............................................... 37 Track Shoe............................................... 39 Track Chain and Shoe–Assembly and Installation........... 43 Crawler Carriage............................................. 45 Final Drive.............................................. 45 Final Drive Oil.......................................... 49 Parking Brake–Removal and Installation................... 54 Towing Procedure–Gear Drive Disconnect................... 54 Idler Unit............................................... 55 Track Rollers............................................ 62 Support Rollers.......................................... 67 Section 3 - Power Train.......................................... 72 Fuel System.................................................. 73 Fuel Tank Assembly....................................... 73 Fuel Filter.............................................. 74 Fuel System–Maintenance.................................. 75 Engine Oil–Caterpillar C9.................................... 77 Engine Radiator–Caterpillar C9............................... 78 Coolers...................................................... 79 Coolant Specifications................................... 79 Cooler Maintenance....................................... 79 Cooler Service........................................... 81 Hydraulic Pumps.............................................. 82 Hydraulic System Service..................................... 84 Section 4 - Hydraulic and Electrical Systems..................... 88 Tram Valve Components........................................ 89 Auxiliary Manifold........................................... 91 Drill/Boom Valve............................................. 93 Drill Control Circuit........................................ 94 Transducer Manifold.......................................... 95 Electrical Components Installation........................... 96 Electrical Enclosure......................................... 97 Communication and Control Modules............................100 DVC80–J1939 Communication Bridge.........................100 DVC50 Universal Input/Output.............................105 DVC22 Digital Input Expansion Module.....................120 DVC10 Valve Controller Module............................128 DVC41 Sourcing Output Expansion Module...................139 Schematics...................................................147 Hydraulic Piping.........................................148 Boom and Feed Piping.....................................149 Electrical Schematic.....................................150 Engine Wiring Harness....................................151 Cab Electrical...........................................152 Auxiliary Wiring Harness.................................157 Section 5 - Air System...........................................162 Air System Components........................................164 Compressor Assembly..........................................165 Compressor Unit..........................................166 Drive Coupling...........................................167 Thermostatic Bypass Valve................................167 Compressor Air Filter....................................167 Compressor Oil Piping....................................168 Air Receiver Tank............................................169 Compressor Oil Separator Elements........................170 Troubleshooting..........................................171 Thread Grease System.........................................173 Detergent System.............................................175 Section 6 - Boom and Feed Assemblies.............................178 Boom Assembly................................................179 Boom Lift Cylinder...........................................180 Boom Swing Cylinder..........................................181 Feed Dump Cylinder...........................................183 Feed Assembly................................................185 Feed Swing Cylinder..........................................186 Feed Extension Cylinder......................................187 Boom Shim/Wear Pads..........................................189 Boom Inspection..........................................190 Feed and Feed Table–Removal..............................192 Inner Boom Tube–Removal..................................194 Boom Tube, Wear Pad and Shims Installation...............196 Feed and Feed Table–Installation.........................198 Feed Table Wear Pads–Adjustment..........................199 Feed Table Pivot Pin.........................................200 HPR45/51 Drill Mounting......................................201 Drill Mounting Slide.....................................202 HPR1H-ATW Drill Mounting.....................................203 Feed Chain...................................................205 Hose Reel....................................................207 Section 7 - Pressure Settings and Adjustments....................210 Pump Adjustments.............................................211 Drill/Boom Valve Adjustments.................................213 Hammer Pressure..........................................213 Rotation Speed...........................................214 Feed and Rotation Pressure Manifold..........................215 Compressor Adjustments.......................................216 Compressor Drive Coupling....................................217 Dust Collector Assembly......................................219 Dust Collector Adjustments...............................222 Operational Variables....................................225 Fine Tuning..............................................225 Manometer................................................226 Manometer Setup......................................227 Dust Collector Timer.....................................228 Dust Collector Control Circuit...........................229 Dust Collector Fan.......................................230 Dust Collector Troubleshooting...........................231 Centralizer Assembly.........................................234 Vertical Indicator...........................................235 Drill Backpressure Valve.....................................237 Section 8 - Vendor Service Information...........................240 Index to Service Information.................................241 HPR1H-ATW Drill Rotation Motor...............................242 HPR45/51 Drill Rotation Motor................................252 Feed Drive Gear Reducer......................................260 Drill String Grease System...................................274 Air Operated Grease Pump.................................276 Lubricator/Regulator/Filter..............................284 Dust Collector Filter/Regulator..............................288 Tandem Hydraulic Pumps.......................................290 Feed Drive Hydraulic Motor and Compressor Hydraulic Motor....310 Dust Collect Hydraulic Motor.................................330 Hydraulic Cylinder Repair....................................346 Section 9 - Hydraulic Rock Drill Repair..........................362 HPR45 and HPR51Hydraulic Rock Drill Service Manual...........364 Section 10 - Lubrication andMaintenance..........................478 Hydraulic Oils for Percussion Drills.........................480 Lubrication and Inspection...................................481 Recommended Engine Oils..................................481 General Hydraulic System.................................482 Daily Operational Checklist..............................482 Bolt Maintenance.........................................483 Safety Sign Maintenance..................................483 Hydraulic Drill Accumulator Charge Pressure..............483 Maintenance Schedule.........................................484 R30C Grease Points...........................................485 Engine Oil Filter............................................487 Engine Fuel Filter...........................................488 Engine Air Cleaner Filter....................................489 Compressor Air Cleaner Filter................................490 Compressor Oil Filter........................................491 Hydraulic Fluid Fill Pump and Filter.........................492 Hydraulic Return Filter Indicators...........................493 Coolant System...............................................494 Bolt Torque Specifi cations..................................495 Maintenance Record...........................................496
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
