CAT Bucyrus RH 170 Hydraulic Excavator Operating Instruction Manual 3725019 – PDF DOWNLOAD

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CAT Bucyrus RH 170 Hydraulic Excavator Operating Instruction Manual 3725019 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 170 Hydraulic Excavator Operating Instruction Manual 3725019 – PDF DOWNLOAD

Language : English
Pages : 286
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 170 Hydraulic Excavator Operating Instruction Manual 3725019 – PDF DOWNLOAD

PREFACE:

• These operating instructions are designed to famil- iarize the operator with the machine and its
  desig- nated use.
• The operating instructions contain important in- formation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to
  prevent hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and
  regulations for accident prevention and environmental protection.
• The operating instructions must always be avail- able in the driver’s cab of the machine.

The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
▪ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
▪ maintenance (inspection, servicing, repair) and / or
▪ transport.

• In addition to the operating instructions and the mandatory rules and regulations for
  accident pre- vention and environmental protection in the user’s country and at the place where the
  machine is to be used, the generally recognized technical rules for safe and proper working
  must be observed ¹
• The operating instructions are directed to the con- struction-machine specialist. They cannot
  provide basic know-how. This can be acquired, for exam- ple, in several days’ instruction by a
  qualified Bu- cyrus HEX mechanic or by attending an Bucyrus HEX training course for
  operators or maintenance personnel.
• The Bucyrus HEX after-sales service will be pleased to deal with any queries you may
  have after reading through the operating instructions.
• All Bucyrus HEX operating manuals are issued in German and then translated. Even a good transla-
  tion may give rise to questions which Bucyrus HEX will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs.
  Such work is willingly done for you by the Bucyrus HEX after- sales service.
• The documentation relating to the machine is listed according to scope, quantity and language in
  the shipping note of the machine or in the covering letter if supplied separately. The operating
  instruc- tions and spare-parts list are marked with the serial number of the machine.
• On taking receipt of the consignment, please check that the documentation is
  complete and in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 170 Hydraulic Excavator Operating Instruction Manual 3725019 – PDF DOWNLOAD

PREFACE 1-3
WARRANTY 1-4
FUNDAMENTAL SAFETY INSTRUCTIONS 1-5
Warnings and symbols 1-5
DESIGNATED USE 1-6
ORGANIZATIONAL MEASURES 1-7
Selection and qualification of personnel; basic responsibilities 1-8
Safety instructions governing specific operational phases 1-8
Special work in conjunction with utilization of the machine and maintenance and repairs as well as
troubleshooting during work; disposal of parts and consumables 1-9
Warning of special dangers 1-10
Gas, dust, steam and smoke 1-11
Hydraulic equipment 1-11
FIRE AND EXPLOSION HAZARD 1-12
NOTES 1-13
2 OPERATION 2-1
OPERATION – SAFETY INSTRUCTIONS 2-3
OPERATION, FIRE AND EXPLOSION HAZARD 2-5
DESCRIPTION OF THE EXCAVATOR 2-6
Excavator layout 2-7
Undercarriage 2-8
Superstructure 2-8
Drive 2-8
Hydraulic system 2-8
Pump Managing System (PMS) 2-8
Stored Program Control (SPC) 2-8
Central Management System (CMS) 2-8
Demand control / Zero-flow regulation 2-9
Automatic engine speed reduction 2-9
Board-Control-System (BCS) 2-9
Electrical system 2-9
Signs 2-11
Entering and leaving the machine, Safety instructions 2-12
Folding ladder (optional) 2-13
Swinging ladder (optional) 2-14
Cab interior lamp 2-15
Servicing lighting 2-16
Illuminating the control column 2-16
EMERGENCY STOP switch 2-17
Windscreen washer 2-18
Trainer’s / instructor’s seat 2-18
Driver’s seat 2-19
OPERATING INSTRUCTIONS RH170B
Table of contents
vi BA RH170B(3 725 019.00)-EN
Fire extinguisher 2-21
Automatic fire-extinguishing system (optional) 2-22
Harness (optional) 2-23
MONITORING, WARNING AND CONTROL ELEMENTS 2-26
PUTTING THE MACHINE INTO OPERATION 2-56
Refuelling 2-56
Service station (tanklift) 2-56
Switching the electrical system on and off 2-62
STARTING AND STOPPING THE ENGINES 2-63
Starting the engines 2-63
Starting the engines at low temperatures 2-64
Shutting off the engines 2-65
Emergency – stop 2-65
AIR CONDITIONER (OPTION) 2-66
Back-up heating (option) 2-67
TRAVELLING, SAFETY INSTRUCTIONS 2-69
Superstructure basic position 2-70
Travel forwards/backwards 2-70
Emergency machine drive 2-74
Superstructure holding brakes 2-76
Track parking brake 2-76
TRANSPORTING THE MACHINE 2-77
Transport – Safety instructions 2-77
WORKING OPERATION – SAFETY INSTRUCTIONS 2-78
WORKING OPERATION 2-80
Before starting work 2-80
Swing the superstructure 2-80
Braking the superstructure 2-80
Working movements 2-81
After daily operation 2-82
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS 2-83
Securing the machine 2-85
CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) 2-86
NOTES 2-87
3 INSPECTION AND SERVICING 3-1
INSPECTION AND SERVICING – SAFETY INSTRUCTIONS 3-3
INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD 3-9
INSPECTION AND SERVICING PLANS – INSTRUCTIONS 3-11
Intervals 3-11
Change of engine oil l 3-11
Air-intake system 3-11
Oils / Greases 3-11
OPERATING INSTRUCTIONS RH170B
Table of contents
BA RH170B(3 725 019.00)-EN vii
Cleaning jobs 3-11
Components 3-11
Plan V 3-13
Plan N 3-15
Plan T and W 3-17
Plan A – E 3-19
LUBRICATING CHART – GREASE 3-28
Lubricating chart – Grease (legend) 3-29
Filling quantities – Grease 3-29
INSPECTION PLAN – OIL 3-30
Inspection plan – Oil (legend) 3-31
Filling quantities – oil 3-32
Filling quantities – other 3-32
LUBRICANTS 3-33
Notes on the selection of oils and greases 3-33
I. Oils for combustion engines 3-34
II. Oils for hydraulic system 3-35
III.a Oils for pump gearboxes 3-36
III.b Oils for swing gearboxes 3-37
III.c Oils for travel gearboxes 3-38
V. Greases for bearings and swing rings 3-39
SERVICING WORK 3-40
Hose line for oil and cooling liquid changes 3-40
ENGINE 3-41
Engine – Safety instructions 3-41
Engine oil, checking the level / topping up 3-42
Engine oil reservoir (optional), checking the oil level / topping up 3-43
Engine oil, change 3-44
Engine oil reservoir (optional), draining the oil off 3-46
Engine oil filter, replace r 3-48
Engine oil reservoir (optional), replacing the oil filters 3-49
Centrifuge (optional) 3-50
Eliminator filter and centrifuge (optional) 3-51
Cold-starting fluid (ether) – Replacing the pressure vessel 3-53
COOLING SYSTEM 3-54
Temperature 3-54
Radiators 3-55
Cooling liquid, change 3-57
Water filter 3-60
AIR-INTAKE SYSTEM 3-61
Main filter elements, removal and installation 3-62
Main filter elements, checking and cleaning 3-63
Safety filter element, replace 3-64
Air-intake lines 3-65
Dust collection 3-65
FUEL SYSTEM 3-66
Fuel system, Safety instructions 3-66
OPERATING INSTRUCTIONS RH170B
Table of contents
viii BA RH170B(3 725 019.00)-EN
Fuel filter, replace 3-66
Fuel system, venting 3-67
Cleaning the fuel tanks 3-67
Water trap (option) 3-69
ELECTRICAL SYSTEM 3-71
Electrical system – Safety instructions 3-71
Alternator – Instructions 3-71
Battery 3-72
Switchgear cabinet 3-74
Floodlight projector, replacing the lamp 3-76
HYDRAULIC SYSTEM 3-78
Hydraulic system – Safety instructions 3-78
Depressurizing the hydraulic system 3-78
Checking the hydraulic oil level 3-79
Changing the hydraulic oil return-flow (hydraulic oil reservoir) 3-81
Bypass valves (hydraulic oil reservoir) 3-83
Replacing the bypass valves and sealing rings 3-83
Replacing the hydraulic oil return-flow filters (filter housing cooling system) 3-84
Bypass valves (filter housing – cooling system) 3-85
Breather filter 3-86
Filter (control circuit and auxiliary control circuit) 3-87
High-pressure filter for working hydraulics 3-88
High-pressure filters for the servo circuit 3-89
High-pressure filters for feeding circuits and slewing pumps 3-90
Changing the hydraulic oil 3-91
Venting the hydraulic system 3-94
Cleaning the hydraulic oil cooler 3-95
Electronic excavator control 3-96
Pressure accumulator – Emergency lowering 3-97
PUMP TRANSFER GEARBOX 3-98
Checking the gearbox oil level / Topping up with oil 3-98
Changing the gearbox oil 3-99
Gearbox venting 3-101
Pump transfer gearbox lube oil filters 3-102
SWING GEARBOX 3-103
Gearbox – Checking the oil level / Topping up with oil 3-103
Changing the gearbox oil 3-103
Gearbox venting 3-104
TRAVEL GEARBOX 3-105
Gearbox – Checking the oil level / Topping up with oil 3-105
Pre-chamber / spur wheel section, Check the oil level / Top up with oil 3-105
Hydraulic motor chamber – Check the oil level / Top up with oil 3-105
Travel gearbox, Changing oil 3-106
Pre-chamber / spur wheel section, Changing oil 3-106
Hydraulic motor chamber, Changing oil 3-107
Breather filter, Clean / Replace 3-107
CRAWLER TRACKS 3-108
Track roller, Support roller 3-109
OPERATING INSTRUCTIONS RH170B
Table of contents
BA RH170B(3 725 019.00)-EN ix
Track tensioner 3-110
Pressure-accumulator inspection regulations 3-111
Checking the gas charging pressure in the pressure accumulator 3-111
SWING RING 3-112
Swing ring – Instructions 3-112
Bearing races 3-112
CENTRAL LUBRICATING 3-114
Design 3-114
Function 3-115
Filling up the grease container 3-116
Breather filter 3-116
Checking the greasing pressure 3-117
Unblocking a grease line. 3-118
Oilfilter (hydraulic circuit grease pump) 3-119
Grease filter (Filling the grease container) 3-120
Grease filter (Grease lines) 3-121
OTHER MAINTENANCE 3-122
Engine 3-122
Heating and air conditioning 3-122
RAMP-TYPE LADDER (OPTIONAL) 3-123
Pressure-accumulator inspection regulations 3-124
Extract from the German regulations 3-124
Checking the gas charging pressure in the pressure accumulator 3-124
ON-BOARD CRANE (OPTIONAL) 3-125
Monitoring, warning and control elements 3-125
Checking the on-board crane 3-125
Drive unit 3-126
On-board crane 3-126
On-Board crane, checking tightness of fastening bolts 3-127
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING 3-128
Putting the excavator out of operation 3-128
Battery storage 3-128
Recommissioning 3-128
NOTES 3-129
4 REPAIR WORK 4-1
REPAIR WORK – SAFETY INSTRUCTIONS 4-3
REPAIR WORK, FIRE AND EXPLOSION HAZARD 4-5
REPAIR WORK, ENGINE 4-6
ELECTRICAL SYSTEM 4-7
Assisted starting (with jumper cables) – Safety instructions 4-7
Assisted starting (with jumper cables) 4-7
Starting the engine with jumper cables (external batteries 4-7
HYDRAULIC SYSTEM 4-9
Repair instructions 4-9
OPERATING INSTRUCTIONS RH170B
Table of contents
x BA RH170B(3 725 019.00)-EN
Hydraulic hoses – Instructions 4-9
PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS 4-10
WELDING OPERATIONS – SAFETY INSTRUCTIONS 4-11
NOTES 4-13
5 ANNEX 5-1
TROUBLESHOOTING 5-3
Instructions on troubleshooting 5-3
Layout of the fault table 5-3
Possible causes 5-3
Measures 5-3
Section 5-3
FAULT TABLES 5-4
Combustion engine – Fault table 5-4
Working hydraulics – Fault table 5-5
Track drive – Fault table 5-6
Swing mechnism – Fault table 5-7
Central lubricating system – Fault table 5-8
Engine electronic unit, displaying stored fault codes 5-9
HYDRAULIC CIRCUIT DIAGRAM 5-10
ABBREVIATIONS 5-11
ABBREVIATIONS 5-12
TECHNICAL DATA 5-13
NOTES 5-15
6 INDEX 6-1

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