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Cat Bucyrus RH 170 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651489 – PDF DOWNLOAD
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Cat Bucyrus RH 170 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651489 – PDF DOWNLOAD
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Description
Cat Bucyrus RH 170 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651489 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH 170 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651489 – PDF DOWNLOAD
Language : English
Pages : 272
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus RH 170 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651489 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH 200
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
! operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
maintenance (inspection, servicing, repair) and / or
transport.
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist.
- They cannot provide basic know-how. This can be acquired, for example, in several days’ instruction by a qualified GERMANY Germany mechanic or by attending an Terex-Germany training course for operators or maintenance personnel. The Terex-Germany after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- 1 Complies with VDMA recommendation “Operating instructions” All Terex Germany operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex Germany will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex Germany after- sales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH 170 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651489 – PDF DOWNLOAD
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 Selection and qualification of per sonnel; basic responsibilities...................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical sub stances............................................................................................................................. 21 Transporting and recommission ing...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (EHSC).............................................................................................................................. 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Ramp-type ladder (optional)............................................................................................................................................ 37 EMERGENCY STOP pushbuttons............................................................................................................................................. 39 Windscreen washer...................................................................................................................................................... 39 Driver's seat.......................................................................................................................................................... 40 Fire extinguisher...................................................................................................................................................... 41 Automatic fire-extinguishing system (optional)......................................................................................................................... 42 Harness (optional)..................................................................................................................................................... 43 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 46 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 77 Refuelling............................................................................................................................................................. 77 Service station (tanklift)............................................................................................................................................. 77 Switching the electrical system on and off............................................................................................................................. 83 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 84 AIR CONDITIONER (OPTION)................................................................................................................................................... 87 Back-up heating (option)............................................................................................................................................... 89 DRIVING SAFETY INSTRUCTIONS................................................................................................................................................ 91 TRAVELLING................................................................................................................................................................. 92 Superstructure basic position.......................................................................................................................................... 92 Travelling forwards/backwards.......................................................................................................................................... 92 Emergency machine drive................................................................................................................................................ 96 Locking the superstructure............................................................................................................................................. 98 Track parking brake.................................................................................................................................................... 98 TRANSPORTING THE MACHINE................................................................................................................................................... 99 Transport - Safety instructions........................................................................................................................................ 99 WORKING OPERATION - SAFETY INSTRUCTIONS....................................................................................................................................100 WORKING OPERATION..........................................................................................................................................................102 Before starting work...................................................................................................................................................102 Slewing and braking the superstructure.................................................................................................................................102 Braking the superstructure.............................................................................................................................................102 Working................................................................................................................................................................103 After daily operation..................................................................................................................................................104 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS.........................................................................................................................105 Securing the machine...................................................................................................................................................107 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).............................................................................................................108 NOTES......................................................................................................................................................................109 INSPECTION AND SERVICING.......................................................................................................................................................111 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................113 FIRE AND EXPLOSION HAZARD..................................................................................................................................................119 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................121 Intervals..............................................................................................................................................................121 Change of engine oil l.................................................................................................................................................121 Air-intake system......................................................................................................................................................121 Oils / Greases.........................................................................................................................................................121 Cleaning jobs..........................................................................................................................................................121 Plan V.................................................................................................................................................................123 Plan N.................................................................................................................................................................125 Plan T.................................................................................................................................................................127 Plan A – E.............................................................................................................................................................129 LUBRICATING CHART – GREASE (LOADING BUCKET)................................................................................................................................138 Lubricating chart – Grease / Backhoe bucket (legend)...................................................................................................................139 Filling quantities - Grease............................................................................................................................................139 Lubricating chart – Grease / Backhoe bucket (legend)...................................................................................................................141 Filling quantities - Grease............................................................................................................................................141 INSPECTION PLAN - OIL......................................................................................................................................................142 Inspection plan – Oil (legend) ).......................................................................................................................................143 Filling quantities - oil...............................................................................................................................................144 Filling quantities - other.............................................................................................................................................144 LUBRICANTS.................................................................................................................................................................145 I. Oils for combustion engines and compressors (selection).............................................................................................................145 II. Oils for hydraulic system (selection)..............................................................................................................................146 III. Oils for gearboxes (selection)....................................................................................................................................147 V. Greases for bearings and slewing rings..............................................................................................................................148 SERVICING WORK.............................................................................................................................................................149 Hose line for oil and cooling liquid changes...........................................................................................................................149 ENGINE.....................................................................................................................................................................150 Engine - Safety instructions...........................................................................................................................................150 Retensioning the alternator/fan belt...................................................................................................................................150 Checking and adjusting the valve clearance.............................................................................................................................150 Checking the engine oil level / Topping up.............................................................................................................................150 Checking the oil level in the engine oil reservoir / topping up (optional).............................................................................................151 Changing the engine oil................................................................................................................................................152 Draining the oil off the engine oil reservoir..........................................................................................................................154 Replacing the oil filter...............................................................................................................................................156 Replacing the oil filter for engine oil reservoir......................................................................................................................157 Centrifuge.............................................................................................................................................................158 Eliminator filter and centrifuge.......................................................................................................................................159 COOLING SYSTEM.............................................................................................................................................................161 Radiators..............................................................................................................................................................162 Cooling liquid.........................................................................................................................................................164 Water filter...........................................................................................................................................................167 AIR-INTAKE SYSTEM..........................................................................................................................................................168 Main filter elements...................................................................................................................................................168 Safety filter element..................................................................................................................................................170 Air-intake lines.......................................................................................................................................................171 Dust collection........................................................................................................................................................171 FUEL SYSTEM................................................................................................................................................................172 Fuel system - Safety instructions......................................................................................................................................172 Replacing the fuel filter..............................................................................................................................................172 Venting the fuel system................................................................................................................................................173 Cleaning the fuel tanks................................................................................................................................................173 Water trap (option)....................................................................................................................................................175 ELECTRICAL SYSTEM..........................................................................................................................................................177 Electrical system - Safety instructions................................................................................................................................177 Alternator - Instructions..............................................................................................................................................177 Battery................................................................................................................................................................178 Switchgear cabinet.....................................................................................................................................................180 HYDRAULIC SYSTEM...........................................................................................................................................................182 Hydraulic system - Safety instructions.................................................................................................................................182 Depressurizing the hydraulic system....................................................................................................................................182 Checking the hydraulic oil level.......................................................................................................................................183 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................185 Bypass valves (hydraulic oil reservoir)................................................................................................................................187 Replacing the hydraulic oil return-flow filters (filter housing).......................................................................................................188 Bypass valves (filter housing - cooling system)........................................................................................................................189 Breather filter........................................................................................................................................................190 Filter (control circuit and auxiliary control circuit).................................................................................................................191 High-pressure filter for working hydraulics............................................................................................................................192 High-pressure filters for the servo circuit............................................................................................................................193 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................194 Changing the hydraulic oil.............................................................................................................................................195 Venting the hydraulic system...........................................................................................................................................198 Cleaning the hydraulic oil cooler......................................................................................................................................199 Electronic excavator control...........................................................................................................................................200 Pressure accumulator - Emergency lowering..............................................................................................................................201 PUMP TRANSFER GEARBOX......................................................................................................................................................202 Checking the gearbox oil level / Topping up with oil...................................................................................................................202 Changing the gearbox oil...............................................................................................................................................203 Gearbox venting........................................................................................................................................................205 Pump transfer gearbox lube oil filters.................................................................................................................................206 SLEWING GEARBOX............................................................................................................................................................207 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................207 Changing the gearbox oil...............................................................................................................................................207 Gearbox venting........................................................................................................................................................208 TRAVEL GAERBOX.............................................................................................................................................................209 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................209 Pre-chamber - Check the oil level / Top up with oil....................................................................................................................209 Brake chamber - Checking the oil level / Topping up with oil...........................................................................................................209 Travel gearbox - Changing oil..........................................................................................................................................210 Pre-chamber - Changing the oil.........................................................................................................................................210 Brake chamber - Changing oil...........................................................................................................................................211 Breather filter........................................................................................................................................................211 CRAWLER TRACKS.............................................................................................................................................................212 Track rollers..........................................................................................................................................................213 Track tensioner........................................................................................................................................................214 Pressure-accumulator inspection regulations............................................................................................................................215 Checking the gas charging pressure in the pressure accumulator.........................................................................................................215 SLEWING RING...............................................................................................................................................................216 Slewing ring - Instructions............................................................................................................................................216 Bearing races..........................................................................................................................................................216 CENTRAL LUBRICATING........................................................................................................................................................218 Design.................................................................................................................................................................218 Lube cycle / Pause period..............................................................................................................................................218 Lube cycle manual lubricating (optional)...............................................................................................................................218 Function...............................................................................................................................................................219 Filling up the grease container........................................................................................................................................220 Breather filter........................................................................................................................................................220 Checking the greasing pressure.........................................................................................................................................221 Unblocking a grease line...............................................................................................................................................222 Oilfilter (hydraulic circuit grease pump) )............................................................................................................................223 Grease filter (Filling the grease container)...........................................................................................................................224 Grease filter (Grease lines)...........................................................................................................................................225 OTHER MAINTENANCE..........................................................................................................................................................226 Engine.................................................................................................................................................................226 Heating and air conditioning...........................................................................................................................................226 RAMP-TYPE LADDER (OPTIONAL) (OPTION)......................................................................................................................................227 Guide pulleys and locking bolt.........................................................................................................................................227 Pressure-accumulator inspection regulations............................................................................................................................228 Extract from the German regulations....................................................................................................................................228 Checking the gas charging pressure in the pressure accumulator.........................................................................................................228 ON-BOARD CRANE (OPTIONAL)..................................................................................................................................................229 Monitoring, warning and control elements...............................................................................................................................229 Checking the on-board crane............................................................................................................................................229 Drive unit.............................................................................................................................................................230 On-board crane.........................................................................................................................................................230 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................231 Putting the excavator out of operation.................................................................................................................................231 Battery storage........................................................................................................................................................231 Recommissioning........................................................................................................................................................232 NOTES......................................................................................................................................................................233 REPAIR WORK....................................................................................................................................................................235 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................237 FIRE AND EXPLOSION HAZARD..................................................................................................................................................239 ENGINE.....................................................................................................................................................................240 ELECTRICAL SYSTEM..........................................................................................................................................................241 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................241 Assisted starting (with jumper cables).................................................................................................................................241 Starting the engine with jumper cables (external batteries.............................................................................................................241 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................244 NOTES......................................................................................................................................................................246 ANNEX..........................................................................................................................................................................249 TROUBLESHOOTING............................................................................................................................................................251 Instructions on troubleshooting........................................................................................................................................251 Layout of the fault table..............................................................................................................................................251 Possible causes........................................................................................................................................................251 Measures...............................................................................................................................................................251 Section................................................................................................................................................................251 FAULT TABLES...............................................................................................................................................................252 Combustion engine - Fault table........................................................................................................................................252 Working hydraulics – Fault table.......................................................................................................................................253 Track drive – Fault table..............................................................................................................................................254 Slewing mechnism – Fault table.........................................................................................................................................255 Central lubricating system – Fault table...............................................................................................................................256 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................258 ABBREVIATIONS..............................................................................................................................................................261 TECHNICAL DATA.............................................................................................................................................................263 NOTES......................................................................................................................................................................265 INDEX..........................................................................................................................................................................267
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
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- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
