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Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651502 – PFD DOWNLOAD
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Description
Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651502 – PFD DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651502 – PFD DOWNLOAD
Language : English
Pages : 268
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651502 – PFD DOWNLOAD
OPERATING INSTRUCTIONS RH 170
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
maintenance (inspection, servicing, repair) and / or
transport.
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist.
- They cannot provide basic know-how. This can be acquired, for example, in several days’ instruction by a qualified GERMANY Germany mechanic or by attending an Terex-Germany training course for operators or maintenance personnel. The Terex-Germany after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- 1 Complies with VDMA recommendation “Operating instructions” All Terex Germany operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex Germany will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex Germany after- sales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651502 – PFD DOWNLOAD
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 Selection and qualification of per sonnel; basic responsibilities...................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical sub stances............................................................................................................................. 21 Transporting and recommission ing...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (EHSC).............................................................................................................................. 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Ramp-type ladder (optional)............................................................................................................................................ 37 EMERGENCY STOP pushbuttons............................................................................................................................................. 39 Windscreen washer...................................................................................................................................................... 39 Driver's seat.......................................................................................................................................................... 40 Fire extinguisher...................................................................................................................................................... 41 Automatic fire-extinguishing system (optional)......................................................................................................................... 42 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 44 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 75 Refuelling............................................................................................................................................................. 75 Service station (tanklift)............................................................................................................................................. 75 Switching the electrical system on and off............................................................................................................................. 81 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 82 AIR CONDITIONER (OPTION)................................................................................................................................................... 85 Back-up heating (option)............................................................................................................................................... 87 DRIVING SAFETY INSTRUCTIONS................................................................................................................................................ 89 TRAVELLING................................................................................................................................................................. 90 Superstructure basic position.......................................................................................................................................... 90 Travelling forwards/backwards.......................................................................................................................................... 90 Emergency machine drive................................................................................................................................................ 94 Locking the superstructure............................................................................................................................................. 96 Track parking brake.................................................................................................................................................... 96 TRANSPORTING THE MACHINE................................................................................................................................................... 97 Transport - Safety instructions........................................................................................................................................ 97 WORKING OPERATION - SAFETY INSTRUCTIONS.................................................................................................................................... 98 WORKING OPERATION..........................................................................................................................................................100 Before starting work...................................................................................................................................................100 Slewing and braking the superstructure.................................................................................................................................100 Braking the superstructure.............................................................................................................................................100 Working................................................................................................................................................................101 After daily operation..................................................................................................................................................102 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS.........................................................................................................................103 Securing the machine...................................................................................................................................................105 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).............................................................................................................106 NOTES......................................................................................................................................................................107 INSPECTION AND SERVICING.......................................................................................................................................................109 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................111 FIRE AND EXPLOSION HAZARD..................................................................................................................................................117 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................119 Intervals..............................................................................................................................................................119 Change of engine oil l.................................................................................................................................................119 Air-intake system......................................................................................................................................................119 Oils / Greases.........................................................................................................................................................119 Cleaning jobs..........................................................................................................................................................119 Plan V.................................................................................................................................................................121 Plan N.................................................................................................................................................................123 Plan T.................................................................................................................................................................125 Plan A – E.............................................................................................................................................................127 LUBRICATING CHART – GREASE (LOADING BUCKET)................................................................................................................................134 Lubricating chart – Grease / Backhoe bucket (legend)...................................................................................................................135 Filling quantities - Grease............................................................................................................................................135 Lubricating chart – Grease / Backhoe bucket (legend)...................................................................................................................137 Filling quantities - Grease............................................................................................................................................137 INSPECTION PLAN - OIL......................................................................................................................................................138 Inspection plan – Oil (legend) ).......................................................................................................................................139 Filling quantities - oil...............................................................................................................................................140 Filling quantities - other.............................................................................................................................................140 LUBRICANTS.................................................................................................................................................................141 I. Oils for combustion engines and compressors (selection).............................................................................................................141 II. Oils for hydraulic system (selection)..............................................................................................................................142 III. Oils for gearboxes (selection)....................................................................................................................................143 V. Greases for bearings and slewing rings..............................................................................................................................144 SERVICING WORK.............................................................................................................................................................145 Hose line for oil and cooling liquid changes...........................................................................................................................145 ENGINE.....................................................................................................................................................................146 Engine - Safety instructions...........................................................................................................................................146 Retensioning the alternator/fan belt...................................................................................................................................146 Checking and adjusting the valve clearance.............................................................................................................................146 Checking the engine oil level / Topping up.............................................................................................................................146 Checking the oil level in the engine oil reservoir / topping up (optional).............................................................................................147 Changing the engine oil................................................................................................................................................148 Draining the oil off the engine oil reservoir..........................................................................................................................150 Replacing the oil filter...............................................................................................................................................152 Replacing the oil filter for engine oil reservoir......................................................................................................................153 Centrifuge.............................................................................................................................................................154 COOLING SYSTEM.............................................................................................................................................................155 Radiators..............................................................................................................................................................156 Cooling liquid.........................................................................................................................................................158 Water filter...........................................................................................................................................................161 AIR-INTAKE SYSTEM..........................................................................................................................................................162 Main filter elements...................................................................................................................................................162 Safety filter element..................................................................................................................................................164 Air-intake lines.......................................................................................................................................................165 Dust collection........................................................................................................................................................165 FUEL SYSTEM................................................................................................................................................................166 Fuel system - Safety instructions......................................................................................................................................166 Replacing the fuel filter..............................................................................................................................................166 Venting the fuel system................................................................................................................................................167 Cleaning the fuel tanks................................................................................................................................................167 Water trap (option)....................................................................................................................................................169 ELECTRICAL SYSTEM..........................................................................................................................................................171 Electrical system - Safety instructions................................................................................................................................171 Alternator - Instructions..............................................................................................................................................171 Battery................................................................................................................................................................172 Switchgear cabinet.....................................................................................................................................................174 HYDRAULIC SYSTEM...........................................................................................................................................................176 Hydraulic system - Safety instructions.................................................................................................................................176 Depressurizing the hydraulic system....................................................................................................................................176 Checking the hydraulic oil level.......................................................................................................................................177 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................179 Bypass valves (hydraulic oil reservoir)................................................................................................................................181 Replacing the hydraulic oil return-flow filters (filter housing).......................................................................................................182 Bypass valves (filter housing - cooling system)........................................................................................................................183 Breather filter........................................................................................................................................................184 Filter (control circuit and auxiliary control circuit).................................................................................................................185 High-pressure filter for working hydraulics............................................................................................................................186 High-pressure filters for the servo circuit............................................................................................................................187 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................188 Changing the hydraulic oil.............................................................................................................................................189 Venting the hydraulic system...........................................................................................................................................192 Cleaning the hydraulic oil cooler......................................................................................................................................193 Electronic excavator control...........................................................................................................................................194 Pressure accumulator - Emergency lowering..............................................................................................................................195 PUMP TRANSFER GEARBOX......................................................................................................................................................196 Checking the gearbox oil level / Topping up with oil...................................................................................................................196 Changing the gearbox oil...............................................................................................................................................197 Gearbox venting........................................................................................................................................................199 Pump transfer gearbox lube oil filters.................................................................................................................................200 SLEWING GEARBOX............................................................................................................................................................201 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................201 Brake chamber - Checking the oil level / Topping up with oil...........................................................................................................201 Changing the gearbox oil...............................................................................................................................................202 Brake chamber - changing the oil.......................................................................................................................................203 Gearbox venting........................................................................................................................................................203 Brake chamber..........................................................................................................................................................203 TRAVEL GAERBOX.............................................................................................................................................................204 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................204 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................204 Pre-chamber - Check the oil level / Top up with oil....................................................................................................................205 Pre-chamber - Check the oil level / Top up with oil....................................................................................................................205 Brake chamber - Checking the oil level / Topping up with oil...........................................................................................................205 Travel gearbox - Changing the oil......................................................................................................................................206 Pre-chamber - Changing the oil.........................................................................................................................................206 Breather filter........................................................................................................................................................206 Travel gearbox - Changing oil..........................................................................................................................................207 Pre-chamber - Changing the oil.........................................................................................................................................207 Brake chamber - Changing oil...........................................................................................................................................208 Breather filter........................................................................................................................................................208 CRAWLER TRACKS.............................................................................................................................................................209 Track rollers..........................................................................................................................................................210 Track tensioner........................................................................................................................................................211 Pressure-accumulator inspection regulations............................................................................................................................212 Checking the gas charging pressure in the pressure accumulator.........................................................................................................212 SLEWING RING...............................................................................................................................................................213 Slewing ring - Instructions............................................................................................................................................213 Bearing races..........................................................................................................................................................213 CENTRAL LUBRICATING........................................................................................................................................................215 Design.................................................................................................................................................................215 Lube cycle / Pause period..............................................................................................................................................215 Lube cycle manual lubricating (optional)...............................................................................................................................215 Function...............................................................................................................................................................216 Filling up the grease container........................................................................................................................................217 Breather filter........................................................................................................................................................217 Checking the greasing pressure.........................................................................................................................................218 Unblocking a grease line...............................................................................................................................................219 Oilfilter (hydraulic circuit grease pump) )............................................................................................................................220 Grease filter (Filling the grease container)...........................................................................................................................221 Grease filter (Grease lines)...........................................................................................................................................222 OTHER MAINTENANCE..........................................................................................................................................................223 Engine.................................................................................................................................................................223 Heating and air conditioning...........................................................................................................................................223 RAMP-TYPE LADDER (OPTIONAL) (OPTION)......................................................................................................................................224 Guide pulleys and locking bolt.........................................................................................................................................224 Pressure-accumulator inspection regulations............................................................................................................................225 Extract from the German regulations....................................................................................................................................225 Checking the gas charging pressure in the pressure accumulator.........................................................................................................225 ON-BOARD CRANE (OPTIONAL)..................................................................................................................................................226 Monitoring, warning and control elements...............................................................................................................................226 Checking the on-board crane............................................................................................................................................226 Drive unit.............................................................................................................................................................227 On-board crane.........................................................................................................................................................227 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................228 Putting the excavator out of operation.................................................................................................................................228 Battery storage........................................................................................................................................................228 Recommissioning........................................................................................................................................................229 NOTES......................................................................................................................................................................231 REPAIR WORK....................................................................................................................................................................233 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................235 FIRE AND EXPLOSION HAZARD..................................................................................................................................................237 ENGINE.....................................................................................................................................................................238 ELECTRICAL SYSTEM..........................................................................................................................................................239 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................239 Assisted starting (with jumper cables).................................................................................................................................239 Starting the engine with jumper cables (external batteries.............................................................................................................239 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................241 NOTES......................................................................................................................................................................243 ANNEX..........................................................................................................................................................................245 TROUBLESHOOTING............................................................................................................................................................247 Instructions on troubleshooting........................................................................................................................................247 Layout of the fault table..............................................................................................................................................247 Possible causes........................................................................................................................................................247 Measures...............................................................................................................................................................247 Section................................................................................................................................................................247 FAULT TABLES...............................................................................................................................................................248 Combustion engine - Fault table........................................................................................................................................248 Working hydraulics – Fault table.......................................................................................................................................249 Track drive – Fault table..............................................................................................................................................250 Slewing mechnism – Fault table.........................................................................................................................................251 Central lubricating system – Fault table...............................................................................................................................252 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................254 ABBREVIATIONS..............................................................................................................................................................257 TECHNICAL DATA.............................................................................................................................................................259 NOTES......................................................................................................................................................................261 INDEX..........................................................................................................................................................................263
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
