CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual 3725013 – PDF DOWNLOAD

Description

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual 3725013 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual 3725013 – PDF DOWNLOAD 

Language : English
Pages : 264
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual 3725013 – PDF DOWNLOAD 

PREFACE:

• These operating instructions are designed to famil- iarize the operator with the machine and its
  desig- nated use.
• The operating instructions contain important in- formation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to
  prevent hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and
  regulations for accident prevention and environmental protection.
• The operating instructions must always be avail- able in the driver’s cab of the machine.

The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
▪ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
▪ maintenance (inspection, servicing, repair) and / or
▪ transport.

• In addition to the operating instructions and the mandatory rules and regulations for
  accident pre- vention and environmental protection in the user’s country and at the place where the
  machine is to be used, the generally recognized technical rules for safe and proper working
  must be observed ¹
• The operating instructions are directed to the min- ing-machine specialist. They cannot provide
  basic know-how. This can be acquired, for example, in several days’ instruction by a
  qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for
  operators or maintenance per- sonnel.
• The service personal responsible for you will be pleased to deal with any queries you
  may have after reading through the operating instructions.
  All Bucyrus HEX operating manuals are issued in German and then translated. Even a good transla-
  tion may give rise to questions which Bucyrus HEX will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs.
  Such work is willingly done for you by the responsible service personal.
• The documentation relating to the machine is listed according to scope, quantity and language in
  the shipping note of the machine or in the covering letter if supplied separately. The operating
  instructions and spare-parts list are marked with the serial number of the machine.
• On taking receipt of the consignment, please check that the documentation is
  complete and in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual 3725013 – PDF DOWNLOAD 

1 INTRODUCTION 1-1
PREFACE 1-3
WARRANTY 1-4
FUNDAMENTAL SAFETY INSTRUCTIONS 1-5
Warnings and symbols 1-5
DESIGNATED USE 1-6
ORGANIZATIONAL MEASURES 1-7
Selection and qualification of personnel; basic responsibilities 1-8
Safety instructions governing specific operational phases 1-8
Special work in conjunction with utilization of the machine and maintenance and repairs as well as
troubleshooting during work; disposal of parts and consumables 1-9
Warning of special dangers 1-10
Transporting and recommissioning 1-11
ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS 1-12
Safety instructions for excavators with electric motor 1-13
FIRE AND EXPLOSION HAZARD 1-14
NOTES 1-15
2 OPERATION 2-1
OPERATION – SAFETY INSTRUCTIONS 2-3
Operating Instructions, where to store it in the driver’s cab 2-4
FIRE AND EXPLOSION HAZARD 2-5
DESCRIPTION OF THE EXCAVATOR 2-6
Excavator layout 2-7
Undercarriage 2-8
Superstructure 2-8
Drive 2-8
Hydraulic system 2-8
Pump Managing System (PMS) 2-8
Stored Program Control (SPC) 2-8
Control Management System (CMS) 2-8
Demand control / Zero-flow regulation 2-9
Board-Control-System (BCS) 2-9
Electrical system 2-9
Signs 2-11
Entering and leaving the machine, Safety instructions 2-24
Access lighting 2-24
Swinging ladder 2-25
Folding ladder (optional) 2-26
Escape ladder (optional) 2-27
Cab interior lamp 2-28
Servicing lighting 2-29
Illuminating the control column 2-29
OPERATING INSTRUCTIONS RH170B Electric
Table of contents
vi BA RH170B(3 725 013.00)-EN
EMERGENCY STOP switch 2-30
Servicing switch 2-31
Windscreen washer 2-31
Driver’s seat 2-32
Fire extinguisher 2-34
Automatic fire-extinguishing system (optional) 2-35
Trainer’s / instructor’s seat 2-35
Emergency escape device (optional) 2-36
MONITORING, WARNING AND CONTROL ELEMENTS 2-40
PUTTING THE MACHINE INTO OPERATION 2-62
Service station (tanklift) 2-62
Battery main switch, switching on and off 2-65
Electrical system (24V), switching on and off 2-65
Switching the electric motor on and off 2-66
Time-out before restart 2-67
Electric motor can not be switched on 2-68
In case of failure 2-68
Circuit breaker, switching on and off 2-69
Motor protection relay, function 2-71
Air conditioner (optional) 2-73
TRAVELLING THE MACHINE 2-74
Travelling, Safety Instructions 2-74
Travelling 2-75
Superstructure holding brake 2-79
Track parking brake 2-79
TRANSPORTING THE MACHINE 2-80
Transport – Safety instructions 2-80
WORKING OPERATION 2-81
Safety instructions 2-81
Working equipment, avoid extreme positions 2-82
WORKING OPERATION 2-83
Before starting work 2-83
Swinging the superstructure 2-83
Braking the superstructure 2-83
Working 2-84
Emergency lowering of the working equipment 2-85
After daily operation 2-85
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS 2-86
Securing the machine 2-87
OPERATING INSTRUCTIONS RH170B Electric
Table of contents
BA RH170B(3 725 013.00)-EN vii
CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) 2-88
NOTES 2-89
3 INSPECTION AND SERVICING 3-1
SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR 3-3
INSPECTION AND SERVICING – SAFETY INSTRUCTIONS 3-5
FIRE AND EXPLOSION HAZARD 3-11
INSPECTION AND SERVICING PLANS – INSTRUCTIONS 3-13
Intervals 3-13
Oils / Greases 3-13
Cleaning jobs 3-13
Components 3-13
Plan V 3-15
Plan N 3-17
Plan T and W 3-19
Plan A – E 3-21
LUBRICATING CHART – GREASE 3-26
Lubricating chart – Grease (legend) 3-26
Filling quantities – Grease 3-27
INSPECTION PLAN – OIL 3-28
Inspection plan – Oil (legend) 3-29
Filling quantities – oil 3-30
Filling quantities – other 3-30
LUBRICANTS 3-31
Notes on the selection of oils and greases 3-31
Avoid mixing of different hydraulic fluids 3-31
I. Oils for combustion engines (On-Board Crane, optional) 3-32
II. Oil for hydraulic system 3-33
III.a Oils for pump gearbox 3-34
III.b Oils for swing gearboxes 3-35
III.c Oils for travel gearboxes 3-36
V. Greases for bearings and slewing rings 3-37
SERVICING WORK 3-38
Hose line for oil change 3-38
ELECTRIC MOTOR 3-39
Electric motor – Safety instructions 3-39
Cleaning the electric motor 3-39
Electric motor, greasing 3-40
ELECTRICAL SYSTEM 3-41
Electrical system – Safety instructions 3-41
Battery 3-42
Battery main switch, switching on and off 3-43
Removing and installing the battery 3-44
Switchgear cabinet 3-45
Slip ring maintenance 3-48
OPERATING INSTRUCTIONS RH170B Electric
Table of contents
viii BA RH170B(3 725 013.00)-EN
Floodlight projector, replacing the lamp 3-49
HYDRAULIC SYSTEM 3-51
Hydraulic system – Safety instructions 3-51
Depressurizing the hydraulic system 3-51
Checking the hydraulic oil level 3-52
Replacing the hydraulic oil return-flow filters (hydraulic oil reservoir) 3-54
Bypass valves (hydraulic oil reservoir) 3-56
Breather filter, replace 3-57
Filter (control circuit) 3-58
High-pressure filter for working hydraulics 3-59
High-pressure filters for the servo circuit 3-60
High-pressure filters for swinging circuits 3-61
Changing the hydraulic oil 3-62
Venting the hydraulic system 3-66
Cleaning the hydraulic oil cooler 3-67
Electronic excavator control 3-68
Pressure accumulator – Emergency lowering 3-69
PUMP TRANSFER GEARBOX 3-70
Checking the gearbox oil level / Topping up with oil 3-70
Pump transfer gearbox, checking pre chambers oil level 3-71
Pump transfer gearbox, changing oil 3-72
Pump transfer gearbox, venting 3-72
Pre-chambers working pumps, draining oil, changing oil 3-73
Pre-chambers swing pumps, draining oil, changing oil 3-73
Pump transfer gearbox lube oil filter, replace 3-74
SLEWING GEARBOX 3-75
Gearbox – Checking the oil level / Topping up with oil 3-75
Changing the gearbox oil 3-75
Gearbox venting 3-76
SWING GEARBOX 3-77
Gearbox – Checking the oil level / Topping up with oil 3-77
Changing the gearbox oil 3-78
Gearbox venting 3-79
TRAVEL GEARBOX 3-80
Gearbox – Checking the oil level / Topping up with oil 3-80
Pre-chamber / spur wheel section, Check the oil level / Top up with oil 3-80
Hydraulic motor chamber – Check the oil level / Top up with oil 3-80
Travel gearbox, Changing oil 3-81
Pre-chamber / spur wheel section, Changing oil 3-81
Hydraulic motor chamber, Changing oil 3-82
Breather filter, Clean / Replace 3-82
CRAWLER TRACKS 3-83
Track / support rollers, greasing 3-84
Track roller / support roller, fastening 3-84
Track tensioner 3-85
Pressure-accumulator inspection regulations 3-86
Checking the gas charging pressure in the pressure accumulator 3-86
OPERATING INSTRUCTIONS RH170B Electric
Table of contents
BA RH170B(3 725 013.00)-EN ix
SWING RING 3-87
Swing ring – Instructions 3-87
Bearing races 3-87
CENTRAL LUBRICATING 3-89
Design and function 3-89
Function 3-90
Filling up the grease container 3-91
Breather filter 3-91
Checking the greasing pressure 3-92
Checking the greasing pressure 3-93
Unblocking a grease line. 3-94
Unblocking a grease line. 3-94
Oilfilter (hydraulic circuit grease pump) ) 3-95
Grease filter (Filling the grease container) 3-96
Grease filter (Grease lines) 3-97
OTHER MAINTENANCE 3-98
Air intake filters 3-98
HYDRAULIC LADDER (OPTIONAL) 3-100
Pressure-accumulator inspection regulations 3-101
Extract from the German regulations 3-101
Checking the gas charging pressure in the pressure accumulator 3-101
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING 3-102
Putting the excavator out of operation 3-105
Battery storage 3-105
Recommissioning 3-105
NOTES 3-107
4 REPAIR WORK 4-1
SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR 4-3
REPAIR WORK – SAFETY INSTRUCTIONS 4-5
FIRE AND EXPLOSION HAZARD 4-7
HYDRAULIC SYSTEM 4-8
Repair instructions 4-8
Hydraulic hoses – Instructions 4-8
PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS 4-9
WELDING OPERATIONS – SAFETY INSTRUCTIONS 4-10
NOTES 4-11
5 ANNEX 5-1
TROUBLESHOOTING 5-3
Instructions on troubleshooting 5-3
Layout of the fault table 5-3
Possible causes 5-3
Measures 5-3
OPERATING INSTRUCTIONS RH170B Electric
Table of contents
x BA RH170B(3 725 013.00)-EN
Section 5-3
FAULT TABLES 5-4
Working hydraulics – Fault table 5-4
Track drive – Fault table 5-5
Slewing mechnism – Fault table 5-6
Central lubricating system – Fault table 5-7
HYDRAULIC CIRCUIT DIAGRAM 5-8
ABBREVIATIONS 5-9
ABBREVIATIONS 5-10
TECHNICAL DATA 5-11
6 INDEX 6-1

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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