CAT Bucyrus RH 170B Hydraulic Excavator Operator’s Manual PDF Download

Description

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

Language : English
Pages : 300
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

PREFACE:

• These operating instructions are designed to famil- iarize the operator with the machine and its
  desig- nated use.
• The operating instructions contain important in- formation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to
  prevent hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and
  regulations for accident prevention and environmental protection.
• The operating instructions must always be avail- able in the driver’s cab of the machine.

The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
▪ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
▪ maintenance (inspection, servicing, repair) and / or
▪ transport.

• In addition to the operating instructions and the mandatory rules and regulations for
  accident pre- vention and environmental protection in the user’s country and at the place where the
  machine is to be used, the generally recognized technical rules for safe and proper working
  must be observed ¹
• The operating instructions are directed to the min- ing-machine specialist. They cannot provide
  basic know-how. This can be acquired, for example, in several days’ instruction by a
  qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for
  operators or maintenance per- sonnel.
• The Bucyrus HEX after-sales service will be pleased to deal with any queries you
  may have after reading through the operating instructions.
• All Bucyrus HEX operating manuals are issued in German and then translated. Even a good transla-
  tion may give rise to questions which Bucyrus HEX will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs.
  Such work is willingly done for you by the Bucyrus HEX after-
  sales service.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 170B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

1 INTRODUCTION 1-1
PREFACE 1-3
Further machine documentation 1-3
WARRANTY 1-4
FUNDAMENTAL SAFETY INSTRUCTIONS 1-5
Warnings and symbols 1-5
DESIGNATED USE 1-6
ORGANIZATIONAL MEASURES 1-7
Selection and qualification of personnel; basic responsibilities 1-8
Safety instructions governing specific operational phases 1-8
Special work in conjunction with utilization of the machine and maintenance and repairs as well as
troubleshooting during work; disposal of parts and consumables 1-9
Warning of special dangers 1-10
Gas, dust, steam and smoke 1-10
Hydraulic equipment 1-11
FIRE AND EXPLOSION HAZARD 1-12
NOTES 1-13
2 OPERATION 2-1
OPERATION – SAFETY INSTRUCTIONS 2-3
Operating Instructions, where to store it in the driver’s cab 2-4
FIRE AND EXPLOSION HAZARD 2-5
DESCRIPTION OF THE EXCAVATOR 2-6
Excavator layout 2-7
Undercarriage 2-8
Superstructure 2-8
Drive 2-8
Hydraulic system 2-8
Control and Monitoring Platform (CAMP) 2-8
Board-Control-System (BCS) 2-9
Demand control / Zero-flow regulation 2-9
Automatic reset to idling 2-9
Electrical system 2-9
Signs 2-11
Entering and leaving the machine Safety instructions 2-12
Access ladder lighting 2-12
Swinging ladder 2-13
Folding ladder (optional) 2-14
Escape ladder (optional) 2-15
Switching the cab interior lighting on and off 2-16
Switching the maintenance lights on and off 2-17
Emergency shut-off function 2-18
Shutting off the supply voltage (battery main switch) 2-19
Driver’s seat 2-20
OPERATING INSTRUCTIONS RH170B
Table of contents
vi BA RH170B(3 725 062.00)-EN
Trainer’s / instructor’s seat 2-22
Windscreen washer 2-22
Fire extinguisher 2-23
Automatic fire-extinguishing system (optional) 2-24
Harness (optional) 2-25
MONITORING, WARNING AND CONTROL ELEMENTS 2-28
Engine 1 (LH), control and monitoring 2-35
Engine 2 (RH), control and monitoring 2-37
PUTTING THE MACHINE INTO OPERATION 2-54
Refuelling 2-54
Back-up heating (option), filling in fuel 2-55
Service station (tanklift) 2-55
Switching the electrical system on and off 2-61
Engines, emergency shut-off 2-61
Preheating system for engine and hydraulic oil (optional) 2-62
Fuel preheating system (optional) 2-63
STARTING AND STOPPING THE ENGINES 2-64
Starting the engines 2-64
Starting the left-hand engine 2-64
Starting the right-hand engine 2-64
Engines – adjusting the speed 2-65
Starting the engines at low temperatures 2-65
Shutting off the engines 2-66
Shutting off the left-hand engine 2-66
Shutting off the right-hand engine 2-66
AIR CONDITIONER (OPTIONAL) 2-67
Back-up heating driver’s cab (optional) 2-67
Back-up heating (optional) 2-68
TRAVELLING, SAFETY INSTRUCTIONS 2-69
TRAVELLING 2-70
Superstructure basic position 2-70
Travelling forwards/backwards 2-70
Superstructure holding brake 2-74
Track parking brake 2-74
TRANSPORTING THE MACHINE 2-75
Transport – Safety instructions 2-75
WORKING OPERATION – SAFETY INSTRUCTIONS 2-76
WORKING OPERATION 2-78
Before starting work 2-78
Activating the electronic excavator control 2-78
Swinging the superstructure 2-79
Braking the superstructure 2-79
Working 2-80
After daily operation 2-81
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS 2-82
Securing the machine 2-83
OPERATING INSTRUCTIONS RH170B
Table of contents
BA RH170B(3 725 062.00)-EN vii
CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) 2-84
NOTES 2-85
3 INSPECTION AND SERVICING 3-1
INSPECTION AND SERVICING – SAFETY INSTRUCTIONS 3-3
INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD 3-9
INSPECTION AND SERVICING PLANS – INSTRUCTIONS 3-11
Intervals 3-11
Change of engine oil l 3-11
Air-intake system 3-11
Oils / Greases 3-11
Cleaning jobs 3-11
Components 3-11
Plan V 3-13
Plan N 3-15
Plan T and W 3-17
Plan A – E 3-19
LUBRICATING CHART – GREASE 3-26
Lubricating chart – Grease (legend) 3-27
Filling quantities – Grease 3-27
INSPECTION PLAN – OIL 3-28
Inspection plan – Oil (legend) 3-29
Filling quantities – oil 3-30
Filling quantities – other 3-30
LUBRICANTS 3-31
Notes on the selection of oils and greases 3-31
Avoid mixing of different hydraulic fluids 3-31
I. Oils for combustion engines 3-32
II. Oils for hydraulic system 3-33
III.a Oils for pump gearboxes 3-34
III.b Oils for swing gearboxes 3-35
III.c Oils for travel gearboxes 3-36
V. Greases for bearings and swing rings 3-37
SERVICING WORK 3-38
Hose line for oil and cooling liquid changes 3-38
ENGINE 3-39
Engine – Safety instructions 3-39
Checking the engine oil level / Topping up 3-40
Changing the engine oil 3-41
Replacing the oil filters 3-43
Cold-starting fluid (ether) – Replacing the pressure vessel 3-44
COOLING SYSTEM 3-45
Temperature 3-45
Radiators 3-46
Cooling liquid, change 3-48
OPERATING INSTRUCTIONS RH170B
Table of contents
viii BA RH170B(3 725 062.00)-EN
AIR-INTAKE SYSTEM 3-49
Dust trap, cleaning 3-49
Main filter elements 3-50
Safety filter element 3-52
Air-intake lines 3-52
FUEL SYSTEM 3-53
Fuel system – Safety instructions 3-53
Replacing the fuel filter 3-53
Primary fuel filter, drain water 3-54
Replacing the primary fuel filter 3-54
Venting the fuel system 3-55
Cleaning the fuel tanks 3-55
Water trap (option) 3-57
ELECTRICAL SYSTEM 3-59
Electrical system – Safety instructions 3-59
Alternator – Instructions 3-59
Battery 3-60
Switchgear cabinet, aeration 3-62
Floodlight projector, replacing the lamp 3-64
HYDRAULIC SYSTEM 3-66
Hydraulic system – Safety instructions 3-66
Depressurizing the hydraulic system 3-66
Checking the hydraulic oil level 3-67
Changing the hydraulic oil return-flow (hydraulic oil reservoir) 3-69
Bypass valves (hydraulic oil reservoir) 3-71
Replacing the bypass valves and sealing rings 3-71
Replacing the hydraulic oil return-flow filters (filter housing cooling system) 3-72
Bypass valves (filter housing – cooling system) 3-73
Breather filter 3-74
Filter (control circuit and auxiliary control circuit) 3-75
High-pressure filter for working hydraulics 3-76
High-pressure filters for the servo circuit 3-77
High-pressure filters for feeding circuits and slewing pumps 3-78
Changing the hydraulic oil 3-79
Venting the hydraulic system 3-82
Cleaning the hydraulic oil cooler 3-83
Electronic excavator control 3-84
Pressure accumulator – Emergency lowering 3-85
PUMP TRANSFER GEARBOX 3-86
Checking the gearbox oil level / Topping up with oil 3-86
Changing the gearbox oil 3-87
Gearbox venting 3-89
Pump transfer gearbox lube oil filters 3-90
SWING GEARBOX 3-91
Gearbox – Checking the oil level / Topping up with oil 3-91
Changing the gearbox oil 3-91
Gearbox venting 3-92
OPERATING INSTRUCTIONS RH170B
Table of contents
BA RH170B(3 725 062.00)-EN ix
SWING GEARBOX 3-93
Gearbox – Checking the oil level / Topping up with oil 3-93
Changing the gearbox oil 3-94
Gearbox venting 3-95
TRAVEL GEARBOX 3-96
Gearbox – Checking the oil level / Topping up with oil 3-96
Pre-chamber / spur wheel section, Check the oil level / Top up with oil 3-96
Hydraulic motor chamber – Check the oil level / Top up with oil 3-96
Travel gearbox, Changing oil 3-97
Pre-chamber / spur wheel section, Changing oil 3-97
Hydraulic motor chamber, Changing oil 3-98
Breather filter, Clean / Replace 3-98
CRAWLER TRACKS 3-99
Track / support rollers, greasing 3-100
Track roller / support roller, fastening 3-100
Track tensioner 3-101
Pressure-accumulator inspection regulations 3-102
Checking the gas charging pressure in the pressure accumulator 3-102
SWING RING 3-103
Swing ring – Instructions 3-103
Bearing races 3-103
CENTRAL LUBRICATING 3-105
Design 3-105
Function 3-106
Filling up the grease container 3-107
Breather filter 3-107
Checking the greasing pressure 3-108
Unblocking a grease line. 3-109
Oilfilter (hydraulic circuit grease pump) 3-110
Grease filter (Filling the grease container) 3-111
Grease filter (Grease lines) 3-112
OTHER MAINTENANCE 3-113
Engine 3-113
Heating and air conditioning 3-113
Hydraulic ladder, pressure accumulator 3-114
Pressure-accumulator inspection regulations 3-115
Extract from the German regulations 3-115
Checking the gas charging pressure in the pressure accumulator 3-115
ON-BOARD CRANE (OPTIONAL) 3-116
Monitoring, warning and control elements 3-116
Checking the on-board crane 3-116
Drive unit 3-117
On-board crane 3-117
On-Board crane, checking tightness of fastening bolts 3-118
On-Board crane, – blocking the boom in position of rest 3-118
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING 3-119
Putting the excavator out of operation 3-119
OPERATING INSTRUCTIONS RH170B
Table of contents
x BA RH170B(3 725 062.00)-EN
Battery storage 3-119
Recommissioning 3-120
NOTES 3-121
4 REPAIR WORK 4-1
REPAIR WORK – SAFETY INSTRUCTIONS 4-3
REPAIR WORK, FIRE AND EXPLOSION HAZARD 4-5
REPAIR WORK, ENGINE 4-6
ELECTRICAL SYSTEM 4-7
Assisted starting (with jumper cables) – Safety instructions 4-7
Assisted starting (with jumper cables) 4-7
Starting the engine with jumper cables (external batteries 4-7
HYDRAULIC SYSTEM 4-9
Repair instructions 4-9
Hydraulic hoses – Instructions 4-9
PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS 4-10
WELDING OPERATIONS – SAFETY INSTRUCTIONS 4-11
NOTES 4-13
5 ANNEX 5-1
BOARD-CONTROL-SYSTEM 5-3
BCS III, what’s that? 5-3
The keys on the front side 5-4
Other elements on the front side 5-4
BCSIII, the start screen 5-5
Information given on the start screen, top section 5-6
Information given on the start screen, central section 5-7
Information given on the start screen, lower section 5-8
Information given on the “Service” screen 5-9
Engine data screen 5-10
Hydraulic data screen 5-11
Lubrication data screen 5-12
Controls adjustment data screen 5-13
View documents screen 5-14
Signal table screen 5-15
Signal table screen, location 5-16
Signal table screen, diagram 5-17
Signal table screen, diagram configuration 5-18
Code table screen 5-19
BCS III, interfaces 5-20
USB interface, data storage 5-20
Saving data to a USB stick 5-21
Saving data to a USB stick, continued 5-22
Saving data to a USB stick, continued 5-23
BCSIII, cleaning 5-24
BCSIII, disposal 5-24
OPERATING INSTRUCTIONS RH170B
Table of contents
BA RH170B(3 725 062.00)-EN xi
TROUBLESHOOTING 5-25
Instructions on troubleshooting 5-25
Layout of the fault table 5-25
Possible causes 5-25
Measures 5-25
Section 5-25
FAULT TABLES 5-26
Combustion engine – Fault table 5-26
Working hydraulics – Fault table 5-27
Track drive – Fault table 5-28
Swing mechnism – Fault table 5-29
Central lubricating system – Fault table 5-30
ENGINE MONITORING, CONTROL LAMPS 5-31
HYDRAULIC CIRCUIT DIAGRAM 5-32
ABBREVIATIONS 5-33
ABBREVIATIONS 5-34
TECHNICAL DATA 5-35
NOTES 5-37
6 INDEX 6-1

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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