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Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651466- PDF DOWNLOAD
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Description
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651466- PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651466- PDF DOWNLOAD
Language : English
Pages : 270
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651466- PDF DOWNLOAD
OPERATING INSTRUCTIONS RH 340
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
! operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
maintenance (inspection, servicing, repair) and / or
transport
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction-
- machine specialist.
- They cannot provide basic know-how. This can be acquired, for example, in several days’ instruction by a qualified GERMANY Germany mechanic or by attending an Terex|O&K training course for operators or maintenance personnel. The Terex|O&K after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- 1 Complies with VDMA recommendation “Operating instructions” All Terex|O&K operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex|O&K will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex|O&K aftersales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651466- PDF DOWNLOAD
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 ....................................................................................................................................................................... 17 Personal protective equipment and the working clothing............................................................................................................. 17 Selection and qualification of personnel; basic responsibilities....................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Standard operation................................................................................................................................................. 18 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Electric energy.................................................................................................................................................... 20 High-voltage system................................................................................................................................................ 20 Battery............................................................................................................................................................ 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical substances............................................................................................................................. 21 Transporting and recommissioning...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage...................................................................................................................................................... 31 Superstructure..................................................................................................................................................... 31 Loading bucket..................................................................................................................................................... 31 Backhoe bucket..................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (CMS)............................................................................................................................... 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Warning and instruction signs...................................................................................................................................... 35 Machine number..................................................................................................................................................... 35 Engine number...................................................................................................................................................... 35 Component numbers.................................................................................................................................................. 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Ramp lighting...................................................................................................................................................... 36 Ramp-type ladder (optional)............................................................................................................................................ 37 Ramp-type ladder (optional)............................................................................................................................................ 38 Escape ladder...................................................................................................................................................... 39 Cab interior lamp.................................................................................................................................................. 40 Servicing lighting................................................................................................................................................. 40 EMERGENCY STOP pushbuttons............................................................................................................................................. 41 Windscreen washer...................................................................................................................................................... 41 Driver's seat.......................................................................................................................................................... 42 Adjusting the backrest............................................................................................................................................. 42 Adjusting the lumbar support....................................................................................................................................... 42 Adjusting the seat cushion......................................................................................................................................... 42 Adjusting the armrests............................................................................................................................................. 42 Fore-and-aft adjustment............................................................................................................................................ 42 Adjusting the seat suspension...................................................................................................................................... 42 Fore-and-aft adjustment of the seat plate.......................................................................................................................... 42 Fire extinguisher...................................................................................................................................................... 43 Extinguishing agent................................................................................................................................................ 43 Handling........................................................................................................................................................... 43 Inspection......................................................................................................................................................... 43 Automatic fire-extinguishing system (optional)......................................................................................................................... 44 Inspection......................................................................................................................................................... 44 Harness (optional)..................................................................................................................................................... 45 Elements of the harness............................................................................................................................................ 45 Important hints.................................................................................................................................................... 45 Taking on harness.................................................................................................................................................. 46 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 48 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 81 Refuelling............................................................................................................................................................. 81 Refuelling - Safety instructions................................................................................................................................... 81 Service station (tanklift)............................................................................................................................................. 81 Lowering the service station....................................................................................................................................... 82 Raising the service station........................................................................................................................................ 82 Refilling and draining............................................................................................................................................. 82 Switching the electrical system on and off............................................................................................................................. 86 Battery main switch................................................................................................................................................ 86 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 87 ....................................................................................................................................................................... 87 Starting the engines............................................................................................................................................... 87 Shutting off the engines........................................................................................................................................... 88 Emergency - stop................................................................................................................................................... 89 AIR CONDITIONER (OPTION)................................................................................................................................................... 90 ....................................................................................................................................................................... 90 Ventilation / Heating.............................................................................................................................................. 90 Control panel (Greentop)........................................................................................................................................... 91 Control panel (Sigma).............................................................................................................................................. 91 Back-up heating (option)............................................................................................................................................... 92 Control panel (Eberpächer)......................................................................................................................................... 92 Control panel...................................................................................................................................................... 93 DRIVING.................................................................................................................................................................... 94 SAFETY INSTRUCTIONS.................................................................................................................................................... 94 Superstructure basic position.......................................................................................................................................... 95 Regulating the travelling speed.................................................................................................................................... 96 Travelling uphill and downhill..................................................................................................................................... 96 Cornering.......................................................................................................................................................... 97 Turning............................................................................................................................................................ 97 Note............................................................................................................................................................... 97 Travelling over long distances..................................................................................................................................... 98 Emergency machine drive................................................................................................................................................ 99 Moving the excavator after failure of the hydraulics............................................................................................................... 99 Required equipment................................................................................................................................................. 99 Positioning of the machines........................................................................................................................................100 Emergency travel...................................................................................................................................................100 Locking the superstructure.............................................................................................................................................101 Track parking brake....................................................................................................................................................101 TRANSPORTING THE MACHINE...................................................................................................................................................102 Safety instructions....................................................................................................................................................102 Transport..........................................................................................................................................................102 WORKING OPERATION..........................................................................................................................................................103 Safety instructions....................................................................................................................................................103 Before starting work...................................................................................................................................................105 Switching on the electronic excavator control......................................................................................................................105 Slewing and braking the superstructure.................................................................................................................................105 Braking the superstructure.............................................................................................................................................105 Working................................................................................................................................................................106 Raising and lowering the boom......................................................................................................................................106 Extending and retracting the bucket or backhoe bucket stick........................................................................................................106 Filling and emptying the bucket or the backhoe.....................................................................................................................106 Opening and closing the bottom-dump bucket.........................................................................................................................106 After daily operation..................................................................................................................................................107 Parking the machine................................................................................................................................................107 ASSEMBLING WORKING EQUIPMENT...............................................................................................................................................108 SAFETY INSTRUCTIONS....................................................................................................................................................108 Protective roof against falling objects............................................................................................................................109 Securing the machine...................................................................................................................................................110 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).............................................................................................................111 .......................................................................................................................................................................111 Part nos. for Voler A.C............................................................................................................................................111 Application of Voler A.C...........................................................................................................................................111 NOTES......................................................................................................................................................................113 INSPECTION AND SERVICING.......................................................................................................................................................115 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................117 FIRE AND EXPLOSION HAZARD..................................................................................................................................................123 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................125 Intervals..............................................................................................................................................................125 Change of engine oil...................................................................................................................................................125 Air-intake system......................................................................................................................................................125 Oils / Greases.........................................................................................................................................................125 Cleaning jobs..........................................................................................................................................................125 Components.............................................................................................................................................................125 Plan V.................................................................................................................................................................127 Plan N.................................................................................................................................................................129 Plan T.................................................................................................................................................................131 Plan A – E.............................................................................................................................................................133 LUBRICATING CHART..........................................................................................................................................................142 Lubricating chart – Grease (legend)....................................................................................................................................143 Filling quantities - Grease............................................................................................................................................143 INSPECTION PLAN - OIL......................................................................................................................................................144 Inspection plan – Oil (legend) ).......................................................................................................................................145 Filling quantities - oil...............................................................................................................................................146 Filling quantities - other.............................................................................................................................................146 LUBRICANTS.................................................................................................................................................................147 I. Oils for combustion engines and compressors (selection).............................................................................................................147 II. Oils for hydraulic system (selection)..............................................................................................................................148 III. Oils for gearboxes (selection)....................................................................................................................................149 V. Greases for bearings and slewing rings..............................................................................................................................150 SERVICING WORK.............................................................................................................................................................151 Hose line for oil and cooling liquid changes...........................................................................................................................151 ENGINE.....................................................................................................................................................................152 Engine - Safety instructions...........................................................................................................................................152 Retensioning the alternator/fan belt...................................................................................................................................152 Checking and adjusting the valve clearance.............................................................................................................................152 Checking the engine oil level / Topping up.............................................................................................................................153 Checking the oil level in the engine oil reservoir / topping up (optional).............................................................................................154 Changing the engine oil................................................................................................................................................155 Drawing off engine oil with the service station....................................................................................................................155 Filling in engine oil..............................................................................................................................................156 Filling in engine oil through the service station..................................................................................................................156 Draining the oil off the engine oil reservoir (optional)...............................................................................................................157 Draining off the oil...............................................................................................................................................157 Filling in engine oil..............................................................................................................................................158 Eliminator filter and centrifuge.......................................................................................................................................159 Centrifuge.........................................................................................................................................................159 Dismantling the centrifuge.........................................................................................................................................159 Cleaning the centrifuge............................................................................................................................................160 Assembling the centrifuge..........................................................................................................................................160 COOLING SYSTEM.............................................................................................................................................................161 .......................................................................................................................................................................161 Temperature........................................................................................................................................................161 Radiators..............................................................................................................................................................162 Cooling-liquid level...............................................................................................................................................162 Topping up cooling liquid..........................................................................................................................................163 Checking the DAC concentration.....................................................................................................................................163 Topping up cooling liquid..........................................................................................................................................164 Cooling liquid.........................................................................................................................................................164 Drawing off cooling liquid.........................................................................................................................................165 Filling in cooling liquid..........................................................................................................................................165 Testing the cooling liquid composition.............................................................................................................................165 Water filter...........................................................................................................................................................166 AIR-INTAKE SYSTEM..........................................................................................................................................................167 Main filter elements...................................................................................................................................................167 Removal and installation...........................................................................................................................................167 Checking and cleaning the main filter element......................................................................................................................168 Safety filter element..................................................................................................................................................169 Replacement........................................................................................................................................................169 Air-intake lines.......................................................................................................................................................170 Dust collection........................................................................................................................................................170 FUEL SYSTEM................................................................................................................................................................171 Fuel system - Safety instructions......................................................................................................................................171 Replacing the fuel filter..............................................................................................................................................171 Venting the fuel system................................................................................................................................................172 Cleaning the fuel tanks................................................................................................................................................172 Water trap (option)....................................................................................................................................................174 Servicing..........................................................................................................................................................174 ELECTRICAL SYSTEM..........................................................................................................................................................176 Electrical system - Safety instructions................................................................................................................................176 Alternator - Instructions..............................................................................................................................................176 Battery................................................................................................................................................................177 Checking the battery fluid level...................................................................................................................................177 Removing and installing the battery................................................................................................................................177 Removing and installing the battery................................................................................................................................178 Switchgear cabinet.....................................................................................................................................................179 Breather filter....................................................................................................................................................179 Emptying dust trap.................................................................................................................................................179 Emptying the dust collector........................................................................................................................................179 Filter element.....................................................................................................................................................179 Checking and cleaning the filter element...........................................................................................................................180 HYDRAULIC SYSTEM...........................................................................................................................................................181 Hydraulic system - Safety instructions.................................................................................................................................181 Depressurizing the hydraulic system....................................................................................................................................181 Checking the hydraulic oil level.......................................................................................................................................182 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................185 Bypass valves (hydraulic oil reservoir)................................................................................................................................187 Cleaning the filter screens........................................................................................................................................187 Replacing the bypass valves and sealing rings......................................................................................................................187 Breather filter........................................................................................................................................................188 Replacing the filter elements......................................................................................................................................188 Filter (control circuit)...............................................................................................................................................189 Replacing the filter element.......................................................................................................................................189 High-pressure filter for working hydraulics............................................................................................................................190 Checking/cleaning the filter elements..............................................................................................................................190 Replacing the filter elements......................................................................................................................................190 High-pressure filters for the servo circuit............................................................................................................................191 Checking/cleaning the filter elements..............................................................................................................................191 Replacing the filter elements......................................................................................................................................191 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................192 Checking/cleaning the filter element...............................................................................................................................192 Replacing the filter elements......................................................................................................................................192 High-pressure filters for slewing circuit..............................................................................................................................193 Checking/cleaning the filter elements..............................................................................................................................193 Replacing the filter elements......................................................................................................................................193 Changing the hydraulic oil.............................................................................................................................................194 Drawing off hydaulic oil...........................................................................................................................................194 Drawing off hydaulic oil...........................................................................................................................................195 Cleaning the hydraulic oil reservoir...............................................................................................................................195 Filling in hydraulic oil...........................................................................................................................................196 Venting the hydraulic system...........................................................................................................................................197 Venting the hydraulic components...................................................................................................................................197 Cleaning the hydraulic oil cooler......................................................................................................................................198 Cleaning...........................................................................................................................................................198 Electronic excavator control...........................................................................................................................................199 Joystick...........................................................................................................................................................199 Pedal..............................................................................................................................................................199 Pressure accumulator - Emergency lowering..............................................................................................................................200 Fig. 396:.........................................................................................................................................................200 Pressure-accumulator inspection regulations........................................................................................................................200 Extract from the German regulations................................................................................................................................200 Extract from the German acceptance regulations.....................................................................................................................200 PUMP TRANSFER GEARBOX......................................................................................................................................................201 Checking the gearbox oil level / Topping up with oil...................................................................................................................201 Pre-chamber............................................................................................................................................................201 Changing the gearbox oil...............................................................................................................................................202 Draining off oil...................................................................................................................................................202 Filling in oil.....................................................................................................................................................202 Pre-chamber............................................................................................................................................................203 Draining off oil...................................................................................................................................................203 Filling in oil.....................................................................................................................................................203 Gearbox venting........................................................................................................................................................204 Pre-chamber........................................................................................................................................................204 Pump transfer gearbox lube oil filters.................................................................................................................................205 SLEWING GEARBOX............................................................................................................................................................206 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................206 Changing the gearbox oil...............................................................................................................................................206 Draining off oil...................................................................................................................................................206 Filling in new oil / Topping up....................................................................................................................................207 Gearbox venting........................................................................................................................................................207 TRAVEL GAERBOX.............................................................................................................................................................208 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................208 Pre-chamber - Check the oil level / Top up with oil................................................................................................................208 Brake chamber - Checking the oil level / Topping up with oil.......................................................................................................208 Travel gearbox - Changing oil..........................................................................................................................................209 Draining off oil...................................................................................................................................................209 Pre-chamber - Changing the oil.........................................................................................................................................209 Draining off oil...................................................................................................................................................209 Filling in oil.....................................................................................................................................................209 Brake chamber - Changing oil...........................................................................................................................................210 Draining off oil...................................................................................................................................................210 Filling in oil.....................................................................................................................................................210 Breather filter........................................................................................................................................................210 CRAWLER TRACKS.............................................................................................................................................................211 .......................................................................................................................................................................211 Cleaning...........................................................................................................................................................211 Track rollers..........................................................................................................................................................212 Track roller fastening.............................................................................................................................................212 Support roller fastening...........................................................................................................................................212 Track tensioner........................................................................................................................................................213 Design.............................................................................................................................................................213 Techncal data......................................................................................................................................................213 Function...........................................................................................................................................................213 Pressure-accumulator inspection regulations............................................................................................................................214 Extract from the German regulations................................................................................................................................214 Extract from the German acceptance regulations.....................................................................................................................214 Checking the gas charging pressure in the pressure accumulator.........................................................................................................214 SLEWING RING...............................................................................................................................................................215 Slewing ring - Instructions............................................................................................................................................215 Bearing races..........................................................................................................................................................215 Internal gearing...................................................................................................................................................215 Slewing ring - Checking the grease filling.........................................................................................................................216 Slewing ring - Filling in grease...................................................................................................................................216 Slewing ring - Checking the screws for tightness...................................................................................................................216 CENTRAL LUBRICATING........................................................................................................................................................217 Design.................................................................................................................................................................217 Lube cycle / Pause period..............................................................................................................................................217 Function...............................................................................................................................................................218 Filling up the grease container........................................................................................................................................219 Breather filter........................................................................................................................................................219 Checking the greasing pressure.........................................................................................................................................220 Checking the greasing pressure.........................................................................................................................................221 Unblocking a grease line...............................................................................................................................................222 Cleaning...........................................................................................................................................................222 Unblocking a grease line...............................................................................................................................................222 Cleaning...........................................................................................................................................................222 Oilfilter (hydraulic circuit grease pump) )............................................................................................................................223 Replacing the filter element.......................................................................................................................................223 Grease filter (Filling the grease container)...........................................................................................................................224 Checking the filter element........................................................................................................................................224 Replacing the filter element.......................................................................................................................................224 Grease filter (Grease lines)...........................................................................................................................................225 Checking the filter element........................................................................................................................................225 Replacing the filter element.......................................................................................................................................225 OTHER MAINTENANCE..........................................................................................................................................................226 Engine.................................................................................................................................................................226 Cleaning...........................................................................................................................................................226 Means of fastening.................................................................................................................................................226 Cooling system.....................................................................................................................................................226 Exhaust system.....................................................................................................................................................226 Heating and air conditioning...........................................................................................................................................226 Equipment..............................................................................................................................................................227 Ramp-type ladder (optional) (option)..................................................................................................................................227 Pressure-accumulator inspection regulations............................................................................................................................228 Extract from the German regulations....................................................................................................................................228 Extract from the German acceptance regulations.....................................................................................................................228 Checking the gas charging pressure in the pressure accumulator.........................................................................................................228 ON-BOARD CRANE (OPTIONAL)..................................................................................................................................................229 Monitoring, warning and control elements...............................................................................................................................229 Checking the on-board crane............................................................................................................................................229 Extract from the inspection and testing regulations................................................................................................................229 Drive unit.............................................................................................................................................................230 Crane engine.......................................................................................................................................................230 Air-intake system..................................................................................................................................................230 Hydraulic system...................................................................................................................................................230 On-board crane.........................................................................................................................................................230 Servicing..........................................................................................................................................................230 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................231 Putting the excavator out of operation.................................................................................................................................231 Battery storage........................................................................................................................................................231 Recommissioning........................................................................................................................................................232 NOTES......................................................................................................................................................................233 REPAIR WORK....................................................................................................................................................................235 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................237 FIRE AND EXPLOSION HAZARD..................................................................................................................................................239 ENGINE.....................................................................................................................................................................240 ELECTRICAL SYSTEM..........................................................................................................................................................241 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................241 Assisted starting (with jumper cables).................................................................................................................................241 Prior to assisted starting.........................................................................................................................................241 Starting the engine with jumper cables (external batteries.............................................................................................................241 Assisted starting without batteries installed (only for engine trial run)..........................................................................................242 Connecting the jumper cables.......................................................................................................................................243 Starting up the engines............................................................................................................................................243 Disconnecting the jumper cables....................................................................................................................................243 HYDRAULIC SYSTEM...........................................................................................................................................................244 Repair.................................................................................................................................................................244 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................245 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................246 NOTES......................................................................................................................................................................247 ANNEX..........................................................................................................................................................................249 TROUBLESHOOTING............................................................................................................................................................251 Instructions on troubleshooting........................................................................................................................................251 Layout of the fault table..............................................................................................................................................251 Fault..............................................................................................................................................................251 Possible causes........................................................................................................................................................251 Measures...............................................................................................................................................................251 Section................................................................................................................................................................251 FAULT TABLES...............................................................................................................................................................252 Combustion engine - Fault table........................................................................................................................................252 Working hydraulics – Fault table.......................................................................................................................................253 Track drive – Fault table..............................................................................................................................................254 Slewing mechnism – Fault table.........................................................................................................................................255 Central lubricating system – Fault table...............................................................................................................................256 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................258 ABBREVIATIONS..............................................................................................................................................................259 TECHNICAL DATA.............................................................................................................................................................261 NOTES......................................................................................................................................................................263 INDEX..........................................................................................................................................................................265
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