Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651488 – PDF DOWNLOAD
$28.95
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651488 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651488 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651488 – PDF DOWNLOAD
Language : English
Pages : 274
Downloadable : Yes
File Type : PDF
DESCRIPTION:\
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651488 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH 70
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
? operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
? maintenance (inspection, servicing, repair) and / or
? transport
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
- This can be acquired, for example, in several days’ instruction by a qualified Terex|O&K mechanic or by attending an Terex|O&K training course for operators or maintenance personnel. The Terex|O&K after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- 1 Complies with VDMA recommendation “Operating instructions” All Terex|O&K operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex|O&K will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex|O&K aftersales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH 340 Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651488 – PDF DOWNLOAD
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 Selection and qualification of personnel; basic responsibilities....................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical sub stances............................................................................................................................. 21 Transporting and recommission ing...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (CMS)............................................................................................................................... 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Ramp-type ladder (optional)............................................................................................................................................ 37 EMERGENCY STOP pushbuttons............................................................................................................................................. 39 Windscreen washer...................................................................................................................................................... 39 Driver's seat.......................................................................................................................................................... 40 Fire extinguisher...................................................................................................................................................... 41 Automatic fire-extinguishing system (optional)......................................................................................................................... 42 Harness (optional)..................................................................................................................................................... 43 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 46 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 79 Refuelling............................................................................................................................................................. 79 Service station (tanklift)............................................................................................................................................. 79 Switching the electrical system on and off............................................................................................................................. 84 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 85 AIR CONDITIONER (OPTION)................................................................................................................................................... 88 Back-up heating (option)............................................................................................................................................... 90 DRIVING.................................................................................................................................................................... 92 SAFETY INSTRUCTIONS.................................................................................................................................................... 92 Superstructure basic position.......................................................................................................................................... 93 Emergency machine drive................................................................................................................................................ 97 Locking the superstructure............................................................................................................................................. 99 Track parking brake.................................................................................................................................................... 99 TRANSPORTING THE MACHINE...................................................................................................................................................100 Safety instructions....................................................................................................................................................100 WORKING OPERATION..........................................................................................................................................................101 Safety instructions....................................................................................................................................................101 Before starting work...................................................................................................................................................103 Slewing and braking the superstructure.................................................................................................................................103 Braking the superstructure.............................................................................................................................................103 Working................................................................................................................................................................104 After daily operation..................................................................................................................................................105 ASSEMBLING WORKING EQUIPMENT...............................................................................................................................................106 SAFETY INSTRUCTIONS....................................................................................................................................................106 Securing the machine...................................................................................................................................................108 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).............................................................................................................109 NOTES......................................................................................................................................................................111 INSPECTION AND SERVICING.......................................................................................................................................................113 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................115 FIRE AND EXPLOSION HAZARD..................................................................................................................................................121 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................123 Intervals..............................................................................................................................................................123 Change of engine oil...................................................................................................................................................123 Air-intake system......................................................................................................................................................123 Oils / Greases.........................................................................................................................................................123 Cleaning jobs..........................................................................................................................................................123 Components.............................................................................................................................................................123 Plan V.................................................................................................................................................................125 Plan N.................................................................................................................................................................127 Plan T.................................................................................................................................................................129 Plan A – E.............................................................................................................................................................131 LUBRICATING CHART..........................................................................................................................................................140 Lubricating chart – Grease (legend)....................................................................................................................................141 Filling quantities - Grease............................................................................................................................................141 INSPECTION PLAN - OIL......................................................................................................................................................142 Inspection plan – Oil (legend) ).......................................................................................................................................143 Filling quantities - oil...............................................................................................................................................144 Filling quantities - other.............................................................................................................................................144 LUBRICANTS.................................................................................................................................................................145 I. Oils for combustion engines and compressors (selection).............................................................................................................145 II. Oils for hydraulic system (selection)..............................................................................................................................146 III. Oils for gearboxes (selection)....................................................................................................................................147 V. Greases for bearings and slewing rings..............................................................................................................................148 SERVICING WORK.............................................................................................................................................................149 Hose line for oil and cooling liquid changes...........................................................................................................................149 ENGINE.....................................................................................................................................................................150 Engine - Safety instructions...........................................................................................................................................150 Retensioning the alternator/fan belt...................................................................................................................................150 Checking and adjusting the valve clearance.............................................................................................................................150 Checking the engine oil level / Topping up.............................................................................................................................151 Checking the oil level in the engine oil reservoir / topping up (optional).............................................................................................152 Changing the engine oil................................................................................................................................................153 Draining the oil off the engine oil reservoir (optional)...............................................................................................................155 Replacing the oil filter...............................................................................................................................................157 Eliminator filter and centrifuge.......................................................................................................................................158 COOLING SYSTEM.............................................................................................................................................................160 Radiators..............................................................................................................................................................161 Cooling liquid.........................................................................................................................................................163 Water filter...........................................................................................................................................................165 AIR-INTAKE SYSTEM..........................................................................................................................................................166 Main filter elements...................................................................................................................................................166 Safety filter element..................................................................................................................................................168 Air-intake lines.......................................................................................................................................................169 Dust collection........................................................................................................................................................169 FUEL SYSTEM................................................................................................................................................................170 Fuel system - Safety instructions......................................................................................................................................170 Replacing the fuel filter..............................................................................................................................................170 Venting the fuel system................................................................................................................................................171 Cleaning the fuel tanks................................................................................................................................................171 Water trap (option)....................................................................................................................................................173 ELECTRICAL SYSTEM..........................................................................................................................................................175 Electrical system - Safety instructions................................................................................................................................175 Alternator - Instructions..............................................................................................................................................175 Battery................................................................................................................................................................176 Switchgear cabinet.....................................................................................................................................................178 HYDRAULIC SYSTEM...........................................................................................................................................................180 Hydraulic system - Safety instructions.................................................................................................................................180 Depressurizing the hydraulic system....................................................................................................................................180 Checking the hydraulic oil level.......................................................................................................................................181 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................184 Bypass valves (hydraulic oil reservoir)................................................................................................................................186 Breather filter........................................................................................................................................................187 Filter (control circuit)...............................................................................................................................................188 High-pressure filter for working hydraulics............................................................................................................................189 High-pressure filters for the servo circuit............................................................................................................................190 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................191 High-pressure filters for slewing circuit..............................................................................................................................192 Changing the hydraulic oil.............................................................................................................................................193 Venting the hydraulic system...........................................................................................................................................196 Cleaning the hydraulic oil cooler......................................................................................................................................197 Electronic excavator control...........................................................................................................................................198 Pressure accumulator - Emergency lowering..............................................................................................................................199 PUMP TRANSFER GEARBOX......................................................................................................................................................200 Checking the gearbox oil level / Topping up with oil...................................................................................................................200 Pre-chamber............................................................................................................................................................200 Changing the gearbox oil...............................................................................................................................................201 Pre-chamber............................................................................................................................................................202 Gearbox venting........................................................................................................................................................203 Pump transfer gearbox lube oil filters.................................................................................................................................204 SLEWING GEARBOX............................................................................................................................................................205 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................205 Brake chamber - Checking the oil level / Topping up with oil...........................................................................................................206 Changing the gearbox oil...............................................................................................................................................207 Gearbox venting........................................................................................................................................................208 TRAVEL GAERBOX.............................................................................................................................................................209 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................209 Travel gearbox - Changing oil..........................................................................................................................................210 Pre-chamber - Changing the oil.........................................................................................................................................210 Brake chamber - Changing oil...........................................................................................................................................211 Breather filter........................................................................................................................................................211 CRAWLER TRACKS.............................................................................................................................................................212 Track rollers..........................................................................................................................................................213 Track tensioner........................................................................................................................................................214 Pressure-accumulator inspection regulations............................................................................................................................215 Checking the gas charging pressure in the pressure accumulator.........................................................................................................215 SLEWING RING...............................................................................................................................................................216 Slewing ring - Instructions............................................................................................................................................216 Bearing races..........................................................................................................................................................216 CENTRAL LUBRICATING........................................................................................................................................................218 Design.................................................................................................................................................................218 Lube cycle / Pause period..............................................................................................................................................218 Function...............................................................................................................................................................219 Filling up the grease container........................................................................................................................................220 Breather filter........................................................................................................................................................220 Checking the greasing pressure.........................................................................................................................................221 Checking the greasing pressure.........................................................................................................................................222 Unblocking a grease line...............................................................................................................................................223 Unblocking a grease line...............................................................................................................................................223 Oilfilter (hydraulic circuit grease pump) )............................................................................................................................224 Grease filter (Filling the grease container)...........................................................................................................................225 Grease filter (Grease lines)...........................................................................................................................................226 OTHER MAINTENANCE..........................................................................................................................................................227 Engine.................................................................................................................................................................227 Heating and air conditioning...........................................................................................................................................227 RAMP-TYPE LADDER (OPTIONAL) (OPTION)......................................................................................................................................228 Guide pulleys and locking bolt.........................................................................................................................................228 Pressure-accumulator inspection regulations............................................................................................................................229 Extract from the German regulations....................................................................................................................................229 Checking the gas charging pressure in the pressure accumulator.........................................................................................................229 ON-BOARD CRANE (OPTIONAL)..................................................................................................................................................230 Monitoring, warning and control elements...............................................................................................................................230 Checking the on-board crane............................................................................................................................................230 Drive unit.............................................................................................................................................................231 On-board crane.........................................................................................................................................................231 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................232 Putting the excavator out of operation.................................................................................................................................232 Battery storage........................................................................................................................................................232 Recommissioning........................................................................................................................................................233 NOTES......................................................................................................................................................................235 REPAIR WORK....................................................................................................................................................................237 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................239 FIRE AND EXPLOSION HAZARD..................................................................................................................................................241 ENGINE.....................................................................................................................................................................242 ELECTRICAL SYSTEM..........................................................................................................................................................243 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................243 Assisted starting (with jumper cables).................................................................................................................................243 Starting the engine with jumper cables (external batteries.............................................................................................................243 HYDRAULIC SYSTEM...........................................................................................................................................................246 Repair.................................................................................................................................................................246 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................247 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................248 NOTES......................................................................................................................................................................249 ANNEX..........................................................................................................................................................................251 TROUBLESHOOTING............................................................................................................................................................253 Instructions on troubleshooting........................................................................................................................................253 Layout of the fault table..............................................................................................................................................253 Possible causes........................................................................................................................................................253 Measures...............................................................................................................................................................253 Section................................................................................................................................................................253 FAULT TABLES...............................................................................................................................................................254 Combustion engine - Fault table........................................................................................................................................254 Working hydraulics – Fault table.......................................................................................................................................255 Track drive – Fault table..............................................................................................................................................256 Slewing mechnism – Fault table.........................................................................................................................................257 Central lubricating system – Fault table...............................................................................................................................258 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................260 ABBREVIATIONS..............................................................................................................................................................263 TECHNICAL DATA.............................................................................................................................................................265 NOTES......................................................................................................................................................................267 INDEX..........................................................................................................................................................................269
Need help? Contact: [email protected]
https://vimeo.com/849710848?share=copy
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
