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CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651297 – PDF DOWNLOAD (GERMAN)
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Description
CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651297 – PDF DOWNLOAD (GERMAN)
FILE DETAILS:
CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651297 – PDF DOWNLOAD (GERMAN)
Language : GERMAN
Pages : 270
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651297 – PDF DOWNLOAD (GERMAN)
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 ....................................................................................................................................................................... 17 Personal protective equipment and the working clothing............................................................................................................. 17 Selection and qualification of personnel; basic responsibilities....................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Standard operation................................................................................................................................................. 18 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Electric energy.................................................................................................................................................... 20 High-voltage system................................................................................................................................................ 20 Battery............................................................................................................................................................ 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical sub stances............................................................................................................................. 21 Transporting and recommission ing...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage...................................................................................................................................................... 31 Superstructure..................................................................................................................................................... 31 Loading bucket..................................................................................................................................................... 31 Backhoe bucket..................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (CMS)............................................................................................................................... 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Warning and instruction signs...................................................................................................................................... 35 Machine number..................................................................................................................................................... 35 Engine number...................................................................................................................................................... 35 Component numbers.................................................................................................................................................. 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Ramp lighting...................................................................................................................................................... 36 Ramp-type ladder (optional)............................................................................................................................................ 37 Ramp-type ladder (optional)............................................................................................................................................ 38 Escape ladder...................................................................................................................................................... 39 Cab interior lamp.................................................................................................................................................. 40 Servicing lighting................................................................................................................................................. 40 EMERGENCY STOP pushbuttons............................................................................................................................................. 41 Windscreen washer...................................................................................................................................................... 41 Driver's seat.......................................................................................................................................................... 42 Adjusting the backrest............................................................................................................................................. 42 Adjusting the lumbar support....................................................................................................................................... 42 Adjusting the seat cushion......................................................................................................................................... 42 Adjusting the armrests............................................................................................................................................. 42 Fore-and-aft adjustment............................................................................................................................................ 42 Adjusting the seat suspension...................................................................................................................................... 42 Fore-and-aft adjustment of the seat plate.......................................................................................................................... 42 Fire extinguisher...................................................................................................................................................... 43 Extinguishing agent................................................................................................................................................ 43 Handling........................................................................................................................................................... 43 Inspection......................................................................................................................................................... 43 Automatic fire-extinguishing system (optional)......................................................................................................................... 44 Inspection......................................................................................................................................................... 44 Harness (optional)..................................................................................................................................................... 45 Elements of the harness............................................................................................................................................ 45 Important hints.................................................................................................................................................... 45 Taking on harness.................................................................................................................................................. 46 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 48 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 81 Refuelling............................................................................................................................................................. 81 Refuelling - Safety instructions................................................................................................................................... 81 Service station (tanklift)............................................................................................................................................. 81 Lowering the service station....................................................................................................................................... 82 Raising the service station........................................................................................................................................ 82 Refilling and draining............................................................................................................................................. 82 Switching the electrical system on and off............................................................................................................................. 86 Battery main switch................................................................................................................................................ 86 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 87 ....................................................................................................................................................................... 87 Starting the engines............................................................................................................................................... 87 Shutting off the engines........................................................................................................................................... 88 Emergency - stop................................................................................................................................................... 89 AIR CONDITIONER (OPTION)................................................................................................................................................... 90 ....................................................................................................................................................................... 90 Ventilation / Heating.............................................................................................................................................. 90 Control panel (Greentop)........................................................................................................................................... 91 Control panel (Sigma).............................................................................................................................................. 91 Back-up heating (option)............................................................................................................................................... 92 Control panel (Eberpächer)......................................................................................................................................... 92 Control panel...................................................................................................................................................... 93 DRIVING.................................................................................................................................................................... 94 SAFETY INSTRUCTIONS.................................................................................................................................................... 94 Superstructure basic position.......................................................................................................................................... 95 Regulating the travelling speed.................................................................................................................................... 96 Travelling uphill and downhill..................................................................................................................................... 96 Cornering.......................................................................................................................................................... 97 Turning............................................................................................................................................................ 97 Note............................................................................................................................................................... 97 Travelling over long distances..................................................................................................................................... 98 Emergency machine drive................................................................................................................................................ 99 Moving the excavator after failure of the hydraulics............................................................................................................... 99 Required equipment................................................................................................................................................. 99 Positioning of the machines........................................................................................................................................100 Emergency travel...................................................................................................................................................100 Locking the superstructure.............................................................................................................................................101 Track parking brake....................................................................................................................................................101 TRANSPORTING THE MACHINE...................................................................................................................................................102 Safety instructions....................................................................................................................................................102 Transport..........................................................................................................................................................102 WORKING OPERATION..........................................................................................................................................................103 Safety instructions....................................................................................................................................................103 Before starting work...................................................................................................................................................105 Switching on the electronic excavator control......................................................................................................................105 Slewing and braking the superstructure.................................................................................................................................105 Braking the superstructure.............................................................................................................................................105 Working................................................................................................................................................................106 Raising and lowering the boom......................................................................................................................................106 Extending and retracting the bucket or backhoe bucket stick........................................................................................................106 Filling and emptying the bucket or the backhoe.....................................................................................................................106 Opening and closing the bottom-dump bucket.........................................................................................................................106 After daily operation..................................................................................................................................................107 Parking the machine................................................................................................................................................107 ASSEMBLING WORKING EQUIPMENT...............................................................................................................................................108 SAFETY INSTRUCTIONS....................................................................................................................................................108 Protective roof against falling objects............................................................................................................................109 Securing the machine...................................................................................................................................................110 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).............................................................................................................111 .......................................................................................................................................................................111 Part nos. for Voler A.C............................................................................................................................................111 Application of Voler A.C...........................................................................................................................................111 NOTES......................................................................................................................................................................113 INSPECTION AND SERVICING.......................................................................................................................................................115 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................117 FIRE AND EXPLOSION HAZARD..................................................................................................................................................123 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................125 Intervals..............................................................................................................................................................125 Change of engine oil...................................................................................................................................................125 Air-intake system......................................................................................................................................................125 Oils / Greases.........................................................................................................................................................125 Cleaning jobs..........................................................................................................................................................125 Components.............................................................................................................................................................125 Plan V.................................................................................................................................................................127 Plan N.................................................................................................................................................................129 Plan T.................................................................................................................................................................131 Plan A – E.............................................................................................................................................................133 LUBRICATING CHART..........................................................................................................................................................142 Lubricating chart – Grease (legend)....................................................................................................................................143 Filling quantities - Grease............................................................................................................................................143 INSPECTION PLAN - OIL......................................................................................................................................................144 Inspection plan – Oil (legend) ).......................................................................................................................................145 Filling quantities - oil...............................................................................................................................................146 Filling quantities - other.............................................................................................................................................146 LUBRICANTS.................................................................................................................................................................147 I. Oils for combustion engines and compressors (selection).............................................................................................................147 II. Oils for hydraulic system (selection)..............................................................................................................................148 III. Oils for gearboxes (selection)....................................................................................................................................149 V. Greases for bearings and slewing rings..............................................................................................................................150 SERVICING WORK.............................................................................................................................................................151 Hose line for oil and cooling liquid changes...........................................................................................................................151 ENGINE.....................................................................................................................................................................152 Engine - Safety instructions...........................................................................................................................................152 Retensioning the alternator/fan belt...................................................................................................................................152 Checking and adjusting the valve clearance.............................................................................................................................152 Checking the engine oil level / Topping up.............................................................................................................................153 Checking the oil level in the engine oil reservoir / topping up (optional).............................................................................................154 Changing the engine oil................................................................................................................................................155 Drawing off engine oil with the service station....................................................................................................................155 Filling in engine oil..............................................................................................................................................156 Filling in engine oil through the service station..................................................................................................................156 Draining the oil off the engine oil reservoir (optional)...............................................................................................................157 Draining off the oil...............................................................................................................................................157 Filling in engine oil..............................................................................................................................................158 Eliminator filter and centrifuge.......................................................................................................................................159 Centrifuge.........................................................................................................................................................159 Dismantling the centrifuge.........................................................................................................................................159 Cleaning the centrifuge............................................................................................................................................160 Assembling the centrifuge..........................................................................................................................................160 COOLING SYSTEM.............................................................................................................................................................161 .......................................................................................................................................................................161 Temperature........................................................................................................................................................161 Radiators..............................................................................................................................................................162 Cooling-liquid level...............................................................................................................................................162 Topping up cooling liquid..........................................................................................................................................163 Checking the DAC concentration.....................................................................................................................................163 Topping up cooling liquid..........................................................................................................................................164 Cooling liquid.........................................................................................................................................................164 Drawing off cooling liquid.........................................................................................................................................165 Filling in cooling liquid..........................................................................................................................................165 Testing the cooling liquid composition.............................................................................................................................165 Water filter...........................................................................................................................................................166 AIR-INTAKE SYSTEM..........................................................................................................................................................167 Main filter elements...................................................................................................................................................167 Removal and installation...........................................................................................................................................167 Checking and cleaning the main filter element......................................................................................................................168 Safety filter element..................................................................................................................................................169 Replacement........................................................................................................................................................169 Air-intake lines.......................................................................................................................................................170 Dust collection........................................................................................................................................................170 FUEL SYSTEM................................................................................................................................................................171 Fuel system - Safety instructions......................................................................................................................................171 Replacing the fuel filter..............................................................................................................................................171 Venting the fuel system................................................................................................................................................172 Cleaning the fuel tanks................................................................................................................................................172 Water trap (option)....................................................................................................................................................174 Servicing..........................................................................................................................................................174 ELECTRICAL SYSTEM..........................................................................................................................................................176 Electrical system - Safety instructions................................................................................................................................176 Alternator - Instructions..............................................................................................................................................176 Battery................................................................................................................................................................177 Checking the battery fluid level...................................................................................................................................177 Removing and installing the battery................................................................................................................................177 Removing and installing the battery................................................................................................................................178 Switchgear cabinet.....................................................................................................................................................179 Breather filter....................................................................................................................................................179 Emptying dust trap.................................................................................................................................................179 Emptying the dust collector........................................................................................................................................179 Filter element.....................................................................................................................................................179 Checking and cleaning the filter element...........................................................................................................................180 HYDRAULIC SYSTEM...........................................................................................................................................................181 Hydraulic system - Safety instructions.................................................................................................................................181 Depressurizing the hydraulic system....................................................................................................................................181 Checking the hydraulic oil level.......................................................................................................................................182 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................185 Bypass valves (hydraulic oil reservoir)................................................................................................................................187 Cleaning the filter screens........................................................................................................................................187 Replacing the bypass valves and sealing rings......................................................................................................................187 Breather filter........................................................................................................................................................188 Replacing the filter elements......................................................................................................................................188 Filter (control circuit)...............................................................................................................................................189 Replacing the filter element.......................................................................................................................................189 High-pressure filter for working hydraulics............................................................................................................................190 Checking/cleaning the filter elements..............................................................................................................................190 Replacing the filter elements......................................................................................................................................190 High-pressure filters for the servo circuit............................................................................................................................191 Checking/cleaning the filter elements..............................................................................................................................191 Replacing the filter elements......................................................................................................................................191 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................192 Checking/cleaning the filter element...............................................................................................................................192 Replacing the filter elements......................................................................................................................................192 High-pressure filters for slewing circuit..............................................................................................................................193 Checking/cleaning the filter elements..............................................................................................................................193 Replacing the filter elements......................................................................................................................................193 Changing the hydraulic oil.............................................................................................................................................194 Drawing off hydaulic oil...........................................................................................................................................194 Drawing off hydaulic oil...........................................................................................................................................195 Cleaning the hydraulic oil reservoir...............................................................................................................................195 Filling in hydraulic oil...........................................................................................................................................196 Venting the hydraulic system...........................................................................................................................................197 Venting the hydraulic components...................................................................................................................................197 Cleaning the hydraulic oil cooler......................................................................................................................................198 Cleaning...........................................................................................................................................................198 Electronic excavator control...........................................................................................................................................199 Joystick...........................................................................................................................................................199 Pedal..............................................................................................................................................................199 Pressure accumulator - Emergency lowering..............................................................................................................................200 Fig. 3 96:.........................................................................................................................................................200 Pressure-accumulator inspection regulations........................................................................................................................200 Extract from the German regulations................................................................................................................................200 Extract from the German acceptance regulations.....................................................................................................................200 PUMP TRANSFER GEARBOX......................................................................................................................................................201 Checking the gearbox oil level / Topping up with oil...................................................................................................................201 Pre-chamber............................................................................................................................................................201 Changing the gearbox oil...............................................................................................................................................202 Draining off oil...................................................................................................................................................202 Filling in oil.....................................................................................................................................................202 Pre-chamber............................................................................................................................................................203 Draining off oil...................................................................................................................................................203 Filling in oil.....................................................................................................................................................203 Gearbox venting........................................................................................................................................................204 Pre-chamber........................................................................................................................................................204 Pump transfer gearbox lube oil filters.................................................................................................................................205 SLEWING GEARBOX............................................................................................................................................................206 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................206 Changing the gearbox oil...............................................................................................................................................206 Draining off oil...................................................................................................................................................206 Filling in new oil / Topping up....................................................................................................................................207 Gearbox venting........................................................................................................................................................207 TRAVEL GAERBOX.............................................................................................................................................................208 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................208 Pre-chamber - Check the oil level / Top up with oil................................................................................................................208 Brake chamber - Checking the oil level / Topping up with oil.......................................................................................................208 Travel gearbox - Changing oil..........................................................................................................................................209 Draining off oil...................................................................................................................................................209 Pre-chamber - Changing the oil.........................................................................................................................................209 Draining off oil...................................................................................................................................................209 Filling in oil.....................................................................................................................................................209 Brake chamber - Changing oil...........................................................................................................................................210 Draining off oil...................................................................................................................................................210 Filling in oil.....................................................................................................................................................210 Breather filter........................................................................................................................................................210 CRAWLER TRACKS.............................................................................................................................................................211 .......................................................................................................................................................................211 Cleaning...........................................................................................................................................................211 Track rollers..........................................................................................................................................................212 Track roller fastening.............................................................................................................................................212 Support roller fastening...........................................................................................................................................212 Track tensioner........................................................................................................................................................213 Design.............................................................................................................................................................213 Techncal data......................................................................................................................................................213 Function...........................................................................................................................................................213 Pressure-accumulator inspection regulations............................................................................................................................214 Extract from the German regulations................................................................................................................................214 Extract from the German acceptance regulations.....................................................................................................................214 Checking the gas charging pressure in the pressure accumulator.........................................................................................................214 SLEWING RING...............................................................................................................................................................215 Slewing ring - Instructions............................................................................................................................................215 Bearing races..........................................................................................................................................................215 Internal gearing...................................................................................................................................................215 Slewing ring - Checking the grease filling.........................................................................................................................216 Slewing ring - Filling in grease...................................................................................................................................216 Slewing ring - Checking the screws for tightness...................................................................................................................216 CENTRAL LUBRICATING........................................................................................................................................................217 Design.................................................................................................................................................................217 Lube cycle / Pause period..............................................................................................................................................217 Function...............................................................................................................................................................218 Filling up the grease container........................................................................................................................................219 Breather filter........................................................................................................................................................219 Checking the greasing pressure.........................................................................................................................................220 Checking the greasing pressure.........................................................................................................................................221 Unblocking a grease line...............................................................................................................................................222 Cleaning...........................................................................................................................................................222 Unblocking a grease line...............................................................................................................................................222 Cleaning...........................................................................................................................................................222 Oilfilter (hydraulic circuit grease pump) )............................................................................................................................223 Replacing the filter element.......................................................................................................................................223 Grease filter (Filling the grease container)...........................................................................................................................224 Checking the filter element........................................................................................................................................224 Replacing the filter element.......................................................................................................................................224 Grease filter (Grease lines)...........................................................................................................................................225 Checking the filter element........................................................................................................................................225 Replacing the filter element.......................................................................................................................................225 OTHER MAINTENANCE..........................................................................................................................................................226 Engine.................................................................................................................................................................226 Cleaning...........................................................................................................................................................226 Means of fastening.................................................................................................................................................226 Cooling system.....................................................................................................................................................226 Exhaust system.....................................................................................................................................................226 Heating and air conditioning...........................................................................................................................................226 Equipment..............................................................................................................................................................227 Ramp-type ladder (optional) (option)..................................................................................................................................227 Pressure-accumulator inspection regulations............................................................................................................................228 Extract from the German regulations....................................................................................................................................228 Extract from the German acceptance regulations.....................................................................................................................228 Checking the gas charging pressure in the pressure accumulator.........................................................................................................228 ON-BOARD CRANE (OPTIONAL)..................................................................................................................................................229 Monitoring, warning and control elements...............................................................................................................................229 Checking the on-board crane............................................................................................................................................229 Extract from the inspection and testing regulations................................................................................................................229 Drive unit.............................................................................................................................................................230 Crane engine.......................................................................................................................................................230 Air-intake system..................................................................................................................................................230 Hydraulic system...................................................................................................................................................230 On-board crane.........................................................................................................................................................230 Servicing..........................................................................................................................................................230 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................231 Putting the excavator out of operation.................................................................................................................................231 Battery storage........................................................................................................................................................231 Recommissioning........................................................................................................................................................232 NOTES......................................................................................................................................................................233 REPAIR WORK....................................................................................................................................................................235 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................237 FIRE AND EXPLOSION HAZARD..................................................................................................................................................239 ENGINE.....................................................................................................................................................................240 ELECTRICAL SYSTEM..........................................................................................................................................................241 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................241 Assisted starting (with jumper cables).................................................................................................................................241 Prior to assisted starting.........................................................................................................................................241 Starting the engine with jumper cables (external batteries.............................................................................................................241 Assisted starting without batteries installed (only for engine trial run)..........................................................................................242 Connecting the jumper cables.......................................................................................................................................243 Starting up the engines............................................................................................................................................243 Disconnecting the jumper cables....................................................................................................................................243 HYDRAULIC SYSTEM...........................................................................................................................................................244 Repair.................................................................................................................................................................244 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................245 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................246 NOTES......................................................................................................................................................................247 ANNEX..........................................................................................................................................................................249 TROUBLESHOOTING............................................................................................................................................................251 Instructions on troubleshooting........................................................................................................................................251 Layout of the fault table..............................................................................................................................................251 Fault..............................................................................................................................................................251 Possible causes........................................................................................................................................................251 Measures...............................................................................................................................................................251 Section................................................................................................................................................................251 FAULT TABLES...............................................................................................................................................................252 Combustion engine - Fault table........................................................................................................................................252 Working hydraulics – Fault table.......................................................................................................................................253 Track drive – Fault table..............................................................................................................................................254 Slewing mechnism – Fault table.........................................................................................................................................255 Central lubricating system – Fault table...............................................................................................................................256 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................258 ABBREVIATIONS..............................................................................................................................................................259 TECHNICAL DATA.............................................................................................................................................................261 NOTES......................................................................................................................................................................263 INDEX..........................................................................................................................................................................265
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
