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CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651312 – PDF DOWNLOAD (German)
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CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651312 – PDF DOWNLOAD (German)
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Description
CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651312 – PDF DOWNLOAD (German)
FILE DETAILS:
CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651312 – PDF DOWNLOAD (German)
Language : German
Pages : 280
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
CAT Bucyrus RH 340 Hydraulikbagger BETRIEBSANLEITUNG BI651312 – PDF DOWNLOAD (German)
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 Selection and qualification of personnel; basic responsibilities....................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical sub stances............................................................................................................................. 21 Transporting and recommission ing...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (CMS)............................................................................................................................... 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Ramp-type ladder (optional)............................................................................................................................................ 37 EMERGENCY STOP pushbuttons............................................................................................................................................. 39 Windscreen washer...................................................................................................................................................... 39 Driver's seat.......................................................................................................................................................... 40 Fire extinguisher...................................................................................................................................................... 41 Automatic fire-extinguishing system (optional)......................................................................................................................... 42 Harness (optional)..................................................................................................................................................... 43 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 46 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 79 Refuelling............................................................................................................................................................. 79 Service station (tanklift)............................................................................................................................................. 79 Switching the electrical system on and off............................................................................................................................. 84 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 85 AIR CONDITIONER (OPTION)................................................................................................................................................... 88 Back-up heating (option)............................................................................................................................................... 90 DRIVING.................................................................................................................................................................... 92 SAFETY INSTRUCTIONS.................................................................................................................................................... 92 Superstructure basic position.......................................................................................................................................... 93 Emergency machine drive................................................................................................................................................ 97 Locking the superstructure............................................................................................................................................. 99 Track parking brake.................................................................................................................................................... 99 TRANSPORTING THE MACHINE...................................................................................................................................................100 Safety instructions....................................................................................................................................................100 WORKING OPERATION..........................................................................................................................................................101 Safety instructions....................................................................................................................................................101 Before starting work...................................................................................................................................................103 Slewing and braking the superstructure.................................................................................................................................103 Braking the superstructure.............................................................................................................................................103 Working................................................................................................................................................................104 After daily operation..................................................................................................................................................105 ASSEMBLING WORKING EQUIPMENT...............................................................................................................................................106 SAFETY INSTRUCTIONS....................................................................................................................................................106 Securing the machine...................................................................................................................................................108 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).............................................................................................................109 NOTES......................................................................................................................................................................111 INSPECTION AND SERVICING.......................................................................................................................................................113 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................115 FIRE AND EXPLOSION HAZARD..................................................................................................................................................121 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................123 Intervals..............................................................................................................................................................123 Change of engine oil...................................................................................................................................................123 Air-intake system......................................................................................................................................................123 Oils / Greases.........................................................................................................................................................123 Cleaning jobs..........................................................................................................................................................123 Components.............................................................................................................................................................123 Plan V.................................................................................................................................................................125 Plan N.................................................................................................................................................................127 Plan T.................................................................................................................................................................129 Plan A – E.............................................................................................................................................................131 LUBRICATING CHART..........................................................................................................................................................140 Lubricating chart – Grease (legend)....................................................................................................................................141 Filling quantities - Grease............................................................................................................................................141 INSPECTION PLAN - OIL......................................................................................................................................................142 Inspection plan – Oil (legend) ).......................................................................................................................................143 Filling quantities - oil...............................................................................................................................................144 Filling quantities - other.............................................................................................................................................144 LUBRICANTS.................................................................................................................................................................145 I. Oils for combustion engines and compressors (selection).............................................................................................................145 II. Oils for hydraulic system (selection)..............................................................................................................................146 III. Oils for gearboxes (selection)....................................................................................................................................147 V. Greases for bearings and slewing rings..............................................................................................................................148 SERVICING WORK.............................................................................................................................................................149 Hose line for oil and cooling liquid changes...........................................................................................................................149 ENGINE.....................................................................................................................................................................150 Engine - Safety instructions...........................................................................................................................................150 Retensioning the alternator/fan belt...................................................................................................................................150 Checking and adjusting the valve clearance.............................................................................................................................150 Checking the engine oil level / Topping up.............................................................................................................................151 Checking the oil level in the engine oil reservoir / topping up (optional).............................................................................................152 Changing the engine oil................................................................................................................................................153 Draining the oil off the engine oil reservoir (optional)...............................................................................................................155 Replacing the oil filter...............................................................................................................................................157 Eliminator filter and centrifuge.......................................................................................................................................158 COOLING SYSTEM.............................................................................................................................................................160 Radiators..............................................................................................................................................................161 Cooling liquid.........................................................................................................................................................163 Water filter...........................................................................................................................................................165 AIR-INTAKE SYSTEM..........................................................................................................................................................166 Main filter elements...................................................................................................................................................166 Safety filter element..................................................................................................................................................168 Air-intake lines.......................................................................................................................................................169 Dust collection........................................................................................................................................................169 FUEL SYSTEM................................................................................................................................................................170 Fuel system - Safety instructions......................................................................................................................................170 Replacing the fuel filter..............................................................................................................................................170 Venting the fuel system................................................................................................................................................171 Cleaning the fuel tanks................................................................................................................................................171 Water trap (option)....................................................................................................................................................173 ELECTRICAL SYSTEM..........................................................................................................................................................175 Electrical system - Safety instructions................................................................................................................................175 Alternator - Instructions..............................................................................................................................................175 Battery................................................................................................................................................................176 Switchgear cabinet.....................................................................................................................................................178 HYDRAULIC SYSTEM...........................................................................................................................................................180 Hydraulic system - Safety instructions.................................................................................................................................180 Depressurizing the hydraulic system....................................................................................................................................180 Checking the hydraulic oil level.......................................................................................................................................181 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................184 Bypass valves (hydraulic oil reservoir)................................................................................................................................186 Breather filter........................................................................................................................................................187 Filter (control circuit)...............................................................................................................................................188 High-pressure filter for working hydraulics............................................................................................................................189 High-pressure filters for the servo circuit............................................................................................................................190 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................191 High-pressure filters for slewing circuit..............................................................................................................................192 Changing the hydraulic oil.............................................................................................................................................193 Venting the hydraulic system...........................................................................................................................................196 Cleaning the hydraulic oil cooler......................................................................................................................................197 Electronic excavator control...........................................................................................................................................198 Pressure accumulator - Emergency lowering..............................................................................................................................199 PUMP TRANSFER GEARBOX......................................................................................................................................................200 Checking the gearbox oil level / Topping up with oil...................................................................................................................200 Pre-chamber............................................................................................................................................................200 Changing the gearbox oil...............................................................................................................................................201 Pre-chamber............................................................................................................................................................202 Gearbox venting........................................................................................................................................................203 Pump transfer gearbox lube oil filters.................................................................................................................................204 SLEWING GEARBOX............................................................................................................................................................205 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................205 Changing the gearbox oil...............................................................................................................................................205 Gearbox venting........................................................................................................................................................206 TRAVEL GAERBOX.............................................................................................................................................................207 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................207 Travel gearbox - Changing oil..........................................................................................................................................208 Pre-chamber - Changing the oil.........................................................................................................................................208 Brake chamber - Changing oil...........................................................................................................................................209 Breather filter........................................................................................................................................................209 CRAWLER TRACKS.............................................................................................................................................................210 Track rollers..........................................................................................................................................................211 Track tensioner........................................................................................................................................................212 Pressure-accumulator inspection regulations............................................................................................................................213 Checking the gas charging pressure in the pressure accumulator.........................................................................................................213 SLEWING RING...............................................................................................................................................................214 Slewing ring - Instructions............................................................................................................................................214 Bearing races..........................................................................................................................................................214 CENTRAL LUBRICATING........................................................................................................................................................216 Design.................................................................................................................................................................216 Lube cycle / Pause period..............................................................................................................................................216 Function...............................................................................................................................................................217 Filling up the grease container........................................................................................................................................218 Breather filter........................................................................................................................................................218 Checking the greasing pressure.........................................................................................................................................219 Checking the greasing pressure.........................................................................................................................................220 Unblocking a grease line...............................................................................................................................................221 Unblocking a grease line...............................................................................................................................................221 Oilfilter (hydraulic circuit grease pump) )............................................................................................................................222 Grease filter (Filling the grease container)...........................................................................................................................223 Grease filter (Grease lines)...........................................................................................................................................224 OTHER MAINTENANCE..........................................................................................................................................................225 Engine.................................................................................................................................................................225 Heating and air conditioning...........................................................................................................................................225 RAMP-TYPE LADDER (OPTIONAL) (OPTION)......................................................................................................................................226 Guide pulleys and locking bolt.........................................................................................................................................226 Pressure-accumulator inspection regulations............................................................................................................................227 Extract from the German regulations....................................................................................................................................227 Checking the gas charging pressure in the pressure accumulator.........................................................................................................227 ON-BOARD CRANE (OPTIONAL)..................................................................................................................................................228 Monitoring, warning and control elements...............................................................................................................................228 Checking the on-board crane............................................................................................................................................228 Drive unit.............................................................................................................................................................229 On-board crane.........................................................................................................................................................229 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................230 Putting the excavator out of operation.................................................................................................................................230 Battery storage........................................................................................................................................................230 Recommissioning........................................................................................................................................................231 NOTES......................................................................................................................................................................233 REPAIR WORK....................................................................................................................................................................235 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................237 FIRE AND EXPLOSION HAZARD..................................................................................................................................................239 ENGINE.....................................................................................................................................................................240 ELECTRICAL SYSTEM..........................................................................................................................................................241 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................241 Assisted starting (with jumper cables).................................................................................................................................241 Starting the engine with jumper cables (external batteries.............................................................................................................241 HYDRAULIC SYSTEM...........................................................................................................................................................244 Repair.................................................................................................................................................................244 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................245 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................246 NOTES......................................................................................................................................................................247 ANNEX..........................................................................................................................................................................249 TROUBLESHOOTING............................................................................................................................................................251 Instructions on troubleshooting........................................................................................................................................251 Layout of the fault table..............................................................................................................................................251 Possible causes........................................................................................................................................................251 Measures...............................................................................................................................................................251 Section................................................................................................................................................................251 FAULT TABLES...............................................................................................................................................................252 Combustion engine - Fault table........................................................................................................................................252 Working hydraulics – Fault table.......................................................................................................................................253 Track drive – Fault table..............................................................................................................................................254 Slewing mechnism – Fault table.........................................................................................................................................255 Central lubricating system – Fault table...............................................................................................................................256 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................258 ABBREVIATIONS..............................................................................................................................................................261 TECHNICAL DATA.............................................................................................................................................................263 NOTES......................................................................................................................................................................273 INDEX..........................................................................................................................................................................275
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
