CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual 3720840 – PDF DOWNLOAD

Description

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual 3720840 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual 3720840 – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual 3720840 – PDF DOWNLOAD

PREFACE:

These operating instructions are designed to fa- miliarize the operator with the machine
and its designated use.

• The operating instructions contain important in- formation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to prevent
  hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and
  regulations for accident prevention and environmental protec- tion.
• The operating instructions must always be avail- able in the driver’s cab of the machine.

The operating instructions must be read and put into practice by any person in charge of
carrying out work with or on the machine, such as

▪ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
▪ maintenance (inspection, servicing, repair) and / or
▪ transport.

• In addition to the operating instructions and the mandatory rules and regulations for
  accident pre- vention and environmental protection in the user’s country and at the place where the
  machine is to be used, the generally recognized technical rules for safe and proper working must be
  observed ¹
• The operating instructions are directed to the con- struction-machine specialist. They cannot
  provide basic know-how. This can be acquired, for exam- ple, in several days’ instruction by
  a qualified Terex|O&K mechanic or by attending an Terex|O&K training course for
  operators or main- tenance personnel.
• The Terex|O&K after-sales service will be pleased to deal with any queries you may
  have after reading through the operating instructions.
• All Terex|O&K operating manuals are issued in German and then translated. Even a good
  transla- tion may give rise to questions which Terex|O&K will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs. Such
  work is willingly done for you by the Terex|O&K after- sales service.
• The documentation relating to the machine is listed according to scope, quantity and language in
  the shipping note of the machine or in the cov- ering letter if supplied separately. The operating
  instructions and spare-parts list are marked with the serial number of the machine.
• On taking receipt of the consignment, please check that the documentation i complete and
  in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual 3720840 – PDF DOWNLOAD

1 INTRODUCTION 1-1
PREFACE 1-3
WARRANTY 1-4
FUNDAMENTAL SAFETY INSTRUCTIONS 1-5
Warnings and symbols 1-5
DESIGNATED USE 1-6
ORGANIZATIONAL MEASURES 1-7
Selection and qualification of personnel; basic responsibilities 1-8
Safety instructions governing specific operational phases 1-8
Special work in conjunction with utilization of the machine and maintenance and repairs as well as
troubleshooting during work; disposal of parts and consumables 1-9
Warning of special dangers 1-10
Gas, dust, steam and smoke 1-11
Hydraulic equipment 1-11
Noise 1-11
Oil, grease and other chemical substances 1-11
Transporting and recommissioning 1-11
FIRE AND EXPLOSION HAZARD 1-12
2 OPERATION 2-1
OPERATION – SAFETY INSTRUCTIONS 2-3
FIRE AND EXPLOSION HAZARD 2-5
DESCRIPTION OF THE EXCAVATOR 2-6
Excavator layout 2-7
Undercarriage 2-8
Superstructure 2-8
Drive 2-8
Hydraulic system 2-8
Pump Managing System (PMS) 2-8
Demand control / Zero-flow regulation 2-8
Automatic engine speed reduction 2-8
Electrical system 2-8
Sign 2-11
Fire-extinguisher 2-12
DRIVER’S CAB 2-13
Entering and leaving the machine – Safety instructions 2-13
Driver’s seat 2-14
Adjusting the control consoles 2-15
Windscreen washer 2-16
MONITORING, WARNING AND CONTROL ELEMENTS 2-18
PUTTING THE MACHINE INTO OPERATION 2-37
Refuelling 2-37
Service Station (optional equipment) 2-38
Switching the electrical system on and off 2-39
Battery main switch 2-40
OPERATING INSTRUCTIONS RH 40 E
Table of contents
vi BA RH40E(3 720 840.00)-EN
STARTING AND STOPPING THE ENGINES 2-41
VENTILATION AND HEATING 2-43
DRIVING 2-44
SAFETY INSTRUCTIONS 2-44
TRAVELLING 2-46
Locking the superstructure 2-50
Track parking brake 2-50
TRANSPORTING THE MACHINE 2-51
Transport – Safety instructions 2-51
WORKING OPERATION 2-53
SAFETY INSTRUCTIONS 2-53
Before starting work 2-55
Slewing and braking the superstructure 2-55
Working 2-56
After daily operation 2-57
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS 2-58
Securing the machine 2-60
CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) 2-61
LIFTING OPERATIONS 2-62
Safety instructions 2-62
Load-hooks on backhoe buckets. 2-63
NOTES 2-67
3 INSPECTION AND SERVICING 3-1
INSPECTION AND SERVICING – SAFETY INSTRUCTIONS 3-3
FIRE AND EXPLOSION HAZARD 3-9
ENVIRONMENTALLY COMPATIBLE HYDRAULIC FLUID 3-10
Environmentally compatible hydraulic fluid – operating instructions 3-10
Environmentally compatible hydraulic fluid, conversion 3-10
Environmentally compatible hydraulic fluid – Sampling 3-11
ENVIRONMENT-FRIENDLY LUBRICANTS AND GEARBOX OILS 3-12
Lubricants for bearings 3-12
Gearbox oils 3-12
INSPECTION AND SERVICING PLANS – INSTRUCTIONS 3-13
Intervals 3-13
Change of engine oil l 3-13
Oils / Greases 3-13
Cleaning jobs 3-13
Components 3-13
Plan V 3-15
Plan N 3-17
Plan T 3-19
Plan A – E 3-21
LUBRICATING CHART – GREASE (LOADING BUCKET) 3-28
Lubricating chart – Grease / Loading bucket (legend) 3-29
Filling quantities – Grease 3-29
OPERATING INSTRUCTIONS RH 40 E
Table of contents
BA RH40E(3 720 840.00)-EN vii
LUBRICATING CHART – GREASE / BACKHOE BUCKET (LEGEND) 3-30
Lubricating chart – Grease / Backhoe bucket (legend) 3-31
Filling quantities – Grease 3-31
INSPECTION PLAN – OIL 3-32
Inspection plan – Oil (legend) ) 3-33
Filling quantities – oil 3-33
Filling quantities – other 3-34
LUBRICANTS 3-35
I.a Oil for combustion engines (oil change interval 500 OH) 3-35
I.b Oils for combustion engines (oil change interval 250 OH) 3-36
II. Oils for hydraulic system (selection) 3-37
III.a Oils for pump transfer gearbox 3-38
III.b Oils for swing gearbox 3-39
III.c Oils for travel gearbox 3-40
V. Greases for bearings and slewing rings 3-41
SERVICING WORK 3-42
Hose line for oil and cooling liquid changes 3-42
ENGINE 3-43
Engine – Safety instructions 3-43
Checking the engine oil level / Topping up 3-43
Changing the engine oil 3-44
Replacing the oil filter 3-45
Centrifuge (optional) 3-46
COOLING SYSTEM 3-47
Radiators 3-47
Cooling liquid 3-48
Water filter 3-49
AIR-INTAKE SYSTEM 3-50
Main filter element 3-50
Safety filter element 3-52
Air-intake lines 3-52
Dust collection 3-52
FUEL SYSTEM 3-53
Fuel system – Safety instructions 3-53
Replacing the fuel filter 3-54
Venting the fuel system 3-54
Cleaning the fuel tank 3-55
Refuelling station (optional) 3-55
Water trap (option) 3-56
ELECTRICAL SYSTEM 3-58
Electrical system – Safety instructions 3-58
Alternator – Instructions 3-58
Battery main switch / Main fuse 3-59
Battery 3-59
HYDRAULIC SYSTEM 3-62
Hydraulic system – Safety instructions 3-62
Depressurizing the hydraulic system 3-62
Checking the hydraulic oil level 3-63
Topping up with hydraulic oil 3-63
Changing the hydraulic oil return-flow (hydraulic oil reservoir) 3-64
Bypass valves (working circuit) 3-65
Bypass valves (cooling circuit) 3-66
OPERATING INSTRUCTIONS RH 40 E
Table of contents
viii BA RH40E(3 720 840.00)-EN
Breather filter 3-67
High-pressure filter for working hydraulics 3-68
High-pressure filters for the servo circuit and the feeding circuit of the slewing pump 3-69
Changing the hydraulic oil 3-70
Venting the hydraulic system 3-72
Cleaning the hydraulic oil cooler 3-73
Pressure accumulator 3-74
PUMP TRANSFER GEARBOX PUMP TRANSFER GEARBOX 3-75
Checking the gearbox oil level / Topping up with oil 3-75
Changing the gearbox oil 3-76
SLEWING GEARBOX 3-78
Gearbox – Checking the oil level / Topping up with oil 3-78
Changing the gearbox oil 3-78
Gearbox venting 3-79
Output pinion 3-79
TRAVEL GAERBOX 3-80
Gearbox – Checking the oil level / Topping up with oil 3-80
Travel gearbox – Changing the oil 3-80
Gearbox venting 3-80
CRAWLER TRACKS 3-81
Track rollers, support rollers, track pads 3-81
Track tensioner 3-83
Pressure-accumulator inspection regulations 3-84
Checking the gas charging pressure in the pressure accumulator 3-84
Idlers 3-85
SLEWING RING 3-86
Slewing ring – Instructions 3-86
Bearing races 3-86
CENTRAL LUBRICATING 3-88
Design and function 3-88
Greasing cycle 3-90
Venting the grease pump 3-92
Venting the grease lines 3-92
Unblocking a grease line 3-92
Cleaning the grease sieves 3-93
Lubricating the grease distributor of the working equipment 3-93
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING 3-94
Putting the excavator out of operation 3-94
Battery storage 3-94
Recommissioning 3-95
NOTES 3-97
4 REPAIR WORK 4-1
REPAIR WORK – SAFETY INSTRUCTIONS 4-3
FIRE AND EXPLOSION HAZARD 4-5
ENGINE 4-6
ELECTRICAL SYSTEM 4-7
Assisted starting (with jumper cables) – Safety instructions 4-7
Assisted starting (with jumper cables) 4-7
Starting the engine with jumper cables (external batteries 4-7
OPERATING INSTRUCTIONS RH 40 E
Table of contents
BA RH40E(3 720 840.00)-EN ix
HYDRAULIC SYSTEM 4-9
Repair 4-9
PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS 4-10
WELDING OPERATIONS – SAFETY INSTRUCTIONS 4-11
NOTES 4-13
5 ANNEX 5-1
TROUBLESHOOTING 5-3
Instructions on troubleshooting 5-3
Layout of the fault table 5-3
Possible causes 5-3
Measures 5-3
Section 5-3
FAULT TABLES 5-4
Combustion engine – Fault table 5-4
Working hydraulics – Fault table 5-5
Track drive – Fault table 5-6
Slewing mechnism – Fault table 5-7
Central lubricating system – Fault table 5-8
HYDRAULIC CIRCUIT DIAGRAM 5-9
ABBREVIATIONS 5-11
TECHNICAL DATA 5-13
6 INDEX 6-1

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