CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

Description

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

Language : English
Pages : 218
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

PREFACE:

• These operating instructions are designed to fa- miliarize the operator with the machine
  and its designated use.
• The operating instructions contain important in- formation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to
  prevent hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and regulations
  for accident prevention and environmental protection.
• The operating instructions must always be avail- able in the driver’s cab of the machine.
• The operating instructions must be read and put into practice by any person in charge
  of carrying out work with or on the machine, such as

■ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
■ maintenance (inspection, servicing, repair) and / or
■ transport.

In addition to the operating instructions and the mandatory rules and regulations for
accident pre- vention and environmental protection in the user’s country and at the place where the
machine is to be used, the generally recognized technical rules for safe and proper working must
be observed .

• The operating instructions are directed to the con- struction-machine specialist. They cannot
  provide basic know-how. This can be acquired, for exam- ple, in several days’ instruction by
  a qualified GERMANY Germany mechanic or by attending an Terex-Germany training course for
  operators or maintenance personnel.
• The Terex-Germany after-sales service will be pleased to deal with any queries you may
  have after reading through the operating instructions.
• All Terex Germany operating manuals are issued in German and then translated. Even a good
  translation may give rise to questions which Terex Germany will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs. Such
  work is willingly done for you by the Terex Germany af- ter-sales service.
• The documentation relating to the machine is listed according to scope, quantity and language in
  the shipping note of the machine or in the covering letter if supplied separately. The operating
  instruc- tions and spare-parts list are marked with the se- rial number of the machine.
• On taking receipt of the consignment, please check that the documentation is
  complete and in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD

TABLE OF CONTENTS..............................................................................................................................................................  5
INTRODUCTION................................................................................................................................................................... 11
	PREFACE.................................................................................................................................................................... 13
	WARRANTY................................................................................................................................................................... 14
	FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15
		Warnings and symbols................................................................................................................................................... 15
	DESIGNATED USE............................................................................................................................................................. 16
	ORGANIZATIONAL MEASURES.................................................................................................................................................... 17
		Selection and qualification of personnel; basic responsibilities...................................................................................................... 18
		Safety instructions governing specific operational phases.............................................................................................................. 18
		Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 19
		Warning of special dangers............................................................................................................................................. 20
		Gas, dust, steam and smoke............................................................................................................................................. 21
		Hydraulic equipment.................................................................................................................................................... 21
		Noise.................................................................................................................................................................. 21
		Oil, grease and other chemical substances............................................................................................................................. 21
		Transporting and recommissioning...................................................................................................................................... 21
	FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22
OPERATION...................................................................................................................................................................... 23
	OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 25
	FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 27
	DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 28
		Excavator layout....................................................................................................................................................... 29
		Undercarriage.......................................................................................................................................................... 30
		Superstructure......................................................................................................................................................... 30
		Drive.................................................................................................................................................................. 30
		Hydraulic system....................................................................................................................................................... 30
		Pump Managing System (PMS)............................................................................................................................................. 30
		Demand control / Zero-flow regulation.................................................................................................................................. 30
		Automatic engine speed reduction....................................................................................................................................... 30
		Electrical system...................................................................................................................................................... 30
		Sign................................................................................................................................................................... 33
		Fire-extinguisher...................................................................................................................................................... 34
	DRIVER'S CAB............................................................................................................................................................... 35
		Entering and leaving the machine - Safety instructions................................................................................................................. 35
		Driver's seat.......................................................................................................................................................... 36
	MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 38
	PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 57
		Refuelling............................................................................................................................................................. 57
		Service Station (optional equipment)................................................................................................................................... 58
		Switching the electrical system on and off............................................................................................................................. 59
		Battery main switch.................................................................................................................................................... 60
	STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 61
	VENTILATION AND HEATING.................................................................................................................................................... 63
	DRIVING.................................................................................................................................................................... 64
		SAFETY INSTRUCTIONS.................................................................................................................................................... 64
		TRAVELLING............................................................................................................................................................. 66
		Locking the superstructure............................................................................................................................................. 70
		Track parking brake.................................................................................................................................................... 70
	TRANSPORTING THE MACHINE................................................................................................................................................... 71
		Transport - Safety instructions........................................................................................................................................ 71
	WORKING OPERATION.......................................................................................................................................................... 73
		SAFETY INSTRUCTIONS.................................................................................................................................................... 73
		Before starting work................................................................................................................................................... 75
		Slewing and braking the superstructure................................................................................................................................. 75
		Working................................................................................................................................................................ 76
		After daily operation.................................................................................................................................................. 77
	ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS......................................................................................................................... 78
		Securing the machine................................................................................................................................................... 80
	CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)............................................................................................................. 81
	LIFTING OPERATIONS......................................................................................................................................................... 82
		Safety instructions.................................................................................................................................................... 82
		Load-hooks on backhoe buckets.......................................................................................................................................... 83
	NOTES...................................................................................................................................................................... 87
INSPECTION AND SERVICING....................................................................................................................................................... 89
	INSPECTION AND SERVICING - SAFETY INSTRUCTIONS............................................................................................................................. 91
	FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 97
	ENVIRONMENTALLY COMPATIBLE HYDRAULIC FLUID................................................................................................................................. 98
		Environmentally compatible hydraulic fluid - operating instructions.................................................................................................... 98
		Environmentally compatible hydraulic fluid, conversion................................................................................................................. 98
		Environmentally compatible hydraulic fluid - Sampling.................................................................................................................. 99
	ENVIRONMENT-FRIENDLY LUBRICANTS AND GEARBOX OILS...........................................................................................................................100
		Lubricants for bearings................................................................................................................................................100
		Gearbox oils...........................................................................................................................................................100
	INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................101
		Intervals..............................................................................................................................................................101
		Change of engine oil l.................................................................................................................................................101
		Oils / Greases.........................................................................................................................................................101
		Cleaning jobs..........................................................................................................................................................101
		Components.............................................................................................................................................................101
		Plan V.................................................................................................................................................................103
		Plan N.................................................................................................................................................................105
		Plan T.................................................................................................................................................................107
		Plan A – E.............................................................................................................................................................109
	LUBRICATING CHART – GREASE (LOADING BUCKET)................................................................................................................................114
		Lubricating chart – Grease / Loading bucket (legend)...................................................................................................................115
		Filling quantities - Grease............................................................................................................................................115
	LUBRICATING CHART – GREASE / BACKHOE BUCKET (LEGEND).......................................................................................................................116
		Lubricating chart – Grease / Backhoe bucket (legend)...................................................................................................................117
		Filling quantities - Grease............................................................................................................................................117
	INSPECTION PLAN - OIL......................................................................................................................................................118
		Inspection plan – Oil (legend) ).......................................................................................................................................119
		Filling quantities - oil...............................................................................................................................................119
		Filling quantities - other.............................................................................................................................................120
	LUBRICANTS.................................................................................................................................................................121
		I.	Oils for combustion engines and compressors (selection).............................................................................................................121
		II.	Oils for hydraulic system (selection)..............................................................................................................................122
		III.	Oils for gearboxes (selection)....................................................................................................................................123
		V.	Greases for bearings and slewing rings..............................................................................................................................124
	SERVICING WORK.............................................................................................................................................................125
		Hose line for oil and cooling liquid changes...........................................................................................................................125
	ENGINE.....................................................................................................................................................................126
		Engine - Safety instructions...........................................................................................................................................126
		Checking the V-belt tension............................................................................................................................................126
		Retensioning the alternator/fan belt...................................................................................................................................126
		Checking and adjusting the valve clearance.............................................................................................................................126
		Checking the engine oil level / Topping up.............................................................................................................................126
		Changing the engine oil................................................................................................................................................127
		Replacing the oil filter...............................................................................................................................................128
		Centrifuge (optional)..................................................................................................................................................129
	COOLING SYSTEM.............................................................................................................................................................130
		Radiators..............................................................................................................................................................130
		Cooling liquid.........................................................................................................................................................131
		Water filter...........................................................................................................................................................132
	AIR-INTAKE SYSTEM..........................................................................................................................................................133
		Main filter elements...................................................................................................................................................133
		Safety filter element..................................................................................................................................................135
		Air-intake lines.......................................................................................................................................................135
		Dust collection........................................................................................................................................................135
	FUEL SYSTEM................................................................................................................................................................136
		Fuel system - Safety instructions......................................................................................................................................136
		Replacing the fuel filter..............................................................................................................................................137
		Venting the fuel system................................................................................................................................................137
		Cleaning the fuel tanks................................................................................................................................................138
		Refuelling station (optional)..........................................................................................................................................138
		Water trap (option)....................................................................................................................................................139
	ELECTRICAL SYSTEM..........................................................................................................................................................141
		Electrical system - Safety instructions................................................................................................................................141
		Alternator - Instructions..............................................................................................................................................141
		Battery main switch / Main fuse........................................................................................................................................142
		Battery................................................................................................................................................................142
	HYDRAULIC SYSTEM...........................................................................................................................................................145
		Hydraulic system - Safety instructions.................................................................................................................................145
		Depressurizing the hydraulic system....................................................................................................................................145
		Checking the hydraulic oil level.......................................................................................................................................146
		Topping up with hydraulic oil..........................................................................................................................................146
		Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................147
		Bypass valves (working circuit)........................................................................................................................................148
		Bypass valves (cooling circuit)........................................................................................................................................149
		Breather filter........................................................................................................................................................150
		High-pressure filter for working hydraulics............................................................................................................................151
		High-pressure filters for the servo circuit and the feeding circuit of the slewing pump................................................................................152
		Changing the hydraulic oil.............................................................................................................................................153
		Venting the hydraulic system...........................................................................................................................................155
		Cleaning the hydraulic oil cooler......................................................................................................................................156
		Pressure accumulator...................................................................................................................................................157
	PUMP TRANSFER GEARBOX......................................................................................................................................................158
		Checking the gearbox oil level / Topping up with oil...................................................................................................................158
		Changing the gearbox oil...............................................................................................................................................158
	SLEWING GEARBOX............................................................................................................................................................160
		Gearbox - Checking the oil level / Topping up with oil.................................................................................................................160
		Changing the gearbox oil...............................................................................................................................................160
		Gearbox venting........................................................................................................................................................161
		Output pinion..........................................................................................................................................................161
	TRAVEL GAERBOX.............................................................................................................................................................162
		Gearbox - Checking the oil level / Topping up with oil.................................................................................................................162
		Travel gearbox - Changing the oil......................................................................................................................................162
		Gearbox venting........................................................................................................................................................162
	CRAWLER TRACKS.............................................................................................................................................................163
		Track rollers, support rollers, track pads.............................................................................................................................163
		Track tensioner........................................................................................................................................................165
		Pressure-accumulator inspection regulations............................................................................................................................166
		Checking the gas charging pressure in the pressure accumulator.........................................................................................................166
		Idlers.................................................................................................................................................................167
	SLEWING RING...............................................................................................................................................................168
		Slewing ring - Instructions............................................................................................................................................168
		Bearing races..........................................................................................................................................................168
	CENTRAL LUBRICATING........................................................................................................................................................170
		Design and function....................................................................................................................................................170
		Greasing cycle.........................................................................................................................................................172
		Venting the grease pump................................................................................................................................................174
		Venting the grease lines...............................................................................................................................................174
		Unblocking a grease line...............................................................................................................................................174
		Cleaning the grease sieves.............................................................................................................................................175
		Lubricating the grease distributor of the working equipment............................................................................................................175
	PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................176
		Putting the excavator out of operation.................................................................................................................................176
		Battery storage........................................................................................................................................................176
		Recommissioning........................................................................................................................................................177
	NOTES......................................................................................................................................................................178
REPAIR WORK....................................................................................................................................................................181
	REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................183
	FIRE AND EXPLOSION HAZARD..................................................................................................................................................185
	ENGINE.....................................................................................................................................................................186
	ELECTRICAL SYSTEM..........................................................................................................................................................187
		Assisted starting (with jumper cables) – Safety instructions...........................................................................................................187
		Assisted starting (with jumper cables).................................................................................................................................187
		Starting the engine with jumper cables (external batteries.............................................................................................................187
	HYDRAULIC SYSTEM...........................................................................................................................................................189
		Repair.................................................................................................................................................................189
	PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................190
	WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................191
	NOTES......................................................................................................................................................................193
ANNEX..........................................................................................................................................................................195
	TROUBLESHOOTING............................................................................................................................................................197
		Instructions on troubleshooting........................................................................................................................................197
		Layout of the fault table..............................................................................................................................................197
		Possible causes........................................................................................................................................................197
		Measures...............................................................................................................................................................197
		Section................................................................................................................................................................197
	FAULT TABLES...............................................................................................................................................................198
		Combustion engine - Fault table........................................................................................................................................198
		Working hydraulics – Fault table.......................................................................................................................................199
		Track drive – Fault table..............................................................................................................................................200
		Slewing mechnism – Fault table.........................................................................................................................................201
		Central lubricating system – Fault table...............................................................................................................................202
	HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................204
	ABBREVIATIONS..............................................................................................................................................................207
	TECHNICAL DATA.............................................................................................................................................................209
INDEX..........................................................................................................................................................................213

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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