Cat Bucyrus RH 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651527 – PDF DOWNLOAD

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Cat Bucyrus RH 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651527 – PDF DOWNLOAD

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Cat Bucyrus RH 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651527 – PDF DOWNLOAD

Language : English
Pages : 220
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus RH 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651527 – PDF DOWNLOAD

OPERATING INSTRUCTIONS RH 40 E
Preface

• These operating instructions are designed to familiarize the operator with the machine and its designated use. The instruction manual contains important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
• The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the operator’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed. [1] The operating instructions are directed to the construction- machine specialist.
• They cannot provide basic know-how. This can be acquired, for example, in several days’ instruction by a qualified O&K-Mining mechanic or by attending an O&K-Mining training course for operators or maintenance personnel. The O&K-Mining after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions. All O&K-Mining operating manuals are issued in German and then translated.
• Even a good translation may give rise to questions which O&K-Mining will be pleased to answer. The operating instructions are not working instructions for carrying out major repairs. Such work is willingly done for you by the O&K-Mining aftersales service.
• The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus RH 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651527 – PDF DOWNLOAD

PART 1 – INTRODUCTION
Preface 3
Warranty 3
FUNDAMENTAL SAFETY INSTRUCTIONS 4
Warnings and symbols 4
DESIGNATED USE 4
Organizational measures 5
Selection and qualification of personnel – basic responsibilities 6
Safety instructions governing specific operational phases
Standard operation 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables 7
Warning of special dangers
Electric energy 8
Gas, dust, steam and smoke 8
Hydraulic equipment 9
Noise 9
Oil, grease and other chemical substances 9
Transporting and recommissioning 9
Fire and Explosion Hazard 10
NOTES 11
PART 2 – OPERATION
Operation – Safety instructions 15
Fire and Explosion Hazard 17
DESCRIPTION OF THE EXCAVATOR
Excavator layout 19
Undercarriage 19
Superstructure 19
Loading bucket 19
Backhoe bucket 19
Undercarriage 19
Superstructure 19
Drive unit 19
Hydraulic system 20
Pump-Managing-System 20
Load-Sensing control / Zero-flow regulation 20
Automatic engine speed reduction 20
Electrical system 20
Signs 23
Warning and instructions signs 23
Machine number 23
Engine number 23
Component numbers 23
Fire-extinguisher 24
Extinguishing agent 24
Handling 24
Inspection 24
Fire extinguishing system (optional) 24
Inspection 24
DRIVER’S CAB
Entering and leaving the machine – Safety instructions 25
Driver’s seat 26
Adjusting the backrest 26
Adjusting the lumbar support 26
Adjusting the seat cushion 26
Adjusting the armrests 26
Fore-and-aft position 26
Adjusting the seat suspension 26
Cab interior lighting 27
Screen-washer 27
MONITORING, WARNING AND CONTROL ELEMENTS 28
PUTTING THE MACHINE INTO OPERATION 46
Refuelling
Refuelling – Safety instructions 46
Filling in fuel 46
Refuelling with the refuelling system (optional equipment) 46
Using the refuelling system 47
Service station (optional equipment) 48
Refilling and draining 48
Switching the electrical system on and off 48
Battery main switch 49
Starting and stopping the engine 50
Starting the engine 50
Using the cold-starting aid for starting 50
Shutting off the engine 51
Emergency stop 51
Ventilation and heating 52
Ventilation 52
Adjusting the heating performance 52
Driving – Safety instructions 53
TRAVELLING
Superstructure basic position 54
Travelling forwards/backwards 54
Regulating the travel speed 55
Travelling downhill 55
Cornering 55
Turning 55
Note 56
Travelling over long distances 57
Superstructure lock 58
Track parking brake 58
Transporting the machine
Transport – Safety instructions 59
Transport 59
Working operation – Safety instructions 61
WORKING OPERATION
Before starting work 63
Switching on the pump servo system 63
Activating and de-activating the pump servo control 63
Slewing and braking the superstructure 63
Working 64
Raising and lowering the boom 64
Extending and retracting the bucket or backhoe bucket stick 64
Filling and emptying bucket ot backhoe bucket 64
Opening and closing the bottom-dump bucket 64
After daily operation 65
Parking the machine 65
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
Securing the machine 68
Corrosion protection for pins and bearings (bushings and hubs)
Part nos for Voler A C 69
Application of Voler A C 69
Lifting-gear operation – Safety instructions 70
LIFTING-GEAR OPERATION
Load-hooks on backhoe buckets 71
Lifting capacity of the load-hook 71
Lifting capacity of the excavator 71
Overload warning system 71
Checking the overload warning system 71
Putting the overload warning system out of operation 71
Pipe break protection 72
Speed-reduction function 72
Hydraulic hammer 73
Working with the hydraulic hammer – Safety instructions 73
NOTES 75
PART 3 – INSPECTION AND SERVICING
Inspection and servicing – Safety instructions 79
Fire and Explosion Hazard 83
Environmentally compatible hydraulic fluid
Environmentally compatible hydraulic fluid – operating instructions 84
Environmentally compatible hydraulic fluid, conversion 84
Environmentally compatible hydraulic fluid – Sampling 85
Environment-friendly lubricants and gearbox oils
Lubricants for bearings 86
Gearbox oils 86
Inspection and servicing plans – Instructions
Intervals 87
Change of engine oil 87
Air-intake system 87
Oils / Greases 87
Cleaning jobs 87
Plan V 89
Plan N 91
Plan T 93
Plan W 93
Plan T 94
Plan W 94
Plan A 95
Plan B 95
Plan C 95
Plan D 95
Plan E 95
Plan A 96
Plan B 96
Plan C 96
Plan D 96
Plan E 96
Plan A 97
Plan B 97
Plan C 97
Plan D 97
Plan E 97
Plan A 98
Plan B 98
Plan C 98
Plan D 98
Plan E 98
LUBRICATING CHART – GREASE (Loading Bucket)
Lubricating chart – Grease / Loading Bucket 101
Refilling quantities – Grease 101
LUBRICATING CHART – GREASE (Backhoe Bucket)
Lubricating chart – Grease / Backhoe Bucket 103
Refilling quantities – Grease 103
INSPECTION PLAN – OIL
Inspection plan – Oil 105
Refilling quantities – Oil 105
Refilling quantities – Other 106
LUBRICANTS 107
Oils for combustion engines and compressors (selection) 107
Oils for hydraulic systems (selection) 108
Oils for gearboxes (selection) 109
Greases for bearings and slewing rings 110
SERVICING WORK
Draining hose for oil changes 111
ENGINE
Engine – Safety instructions 112
Checking the V-belt tension 112
Retensioning the alternator/fan belt 112
Retensioning the fan belt 112
Checking and adjusting the valve clearance 112
Checking the engine oil level / Topping up with oil 112
Changing the engine oil 113
Changing the engine oil filter 114
Centrifuge (optional) 115
COOLING SYSTEM
Temperature 116
Radiator 116
Cooling liquid 117
Checking the cooling liquid 117
Water filter 118
AIR-INTAKE SYSTEM
Main filter element 119
Removal and installation 119
Checking and cleaning the main filter element 120
Safety filter element 121
Replacement 121
Air-intake line 121
Dust collection 121
FUEL SYSTEM
Fuel system – Safety instructions 122
Changing the fuel filter 123
Venting the fuel system 123
Cleaning the fuel tank 124
Refuelling station (optional) 124
Water trap (option) 125
Servicing 125
Draining off water 125
ELECTRICAL SYSTEM
Electrical system – Safety instructions 126
Alternator – Instructions 126
Battery main switch / Main fuse 127
Battery 127
Checking the battery fluid level 127
Checking the battery charge 128
Removing and installing the battery 128
HYDRAULIC SYSTEM
Hydraulic system – Safety instructions 130
Depressurizing the hydraulic system 130
Checking the hydraulic oil level 131
Topping up with hydraulic oil 131
Changing the hydraulic oil return-flow filters 132
Bypass valves (working circuit) 133
Cleaning the sieve 133
Replacing the bypass valves and the sealing rings 133
Bypass valve (cooling circuit) 134
Cleaning the valve 134
Changing the valve 134
Breather filter 135
Replacing the filter element 135
High-pressure filter for working hydraulics 136
Checking/changing the filter elements 136
Replacing the filter element 136
High-pressure filter for the servo circuit and the feeding circuit of the slewing pump 137
Checking the filter element 137
Replacing the filter element 137
Changing the hydraulic oil 138
Draining off the hydraulic oil 138
Cleaning the hydraulic oil reservoir 139
Filling in hydraulic oil 139
Venting the hydraulic system 140
Venting the hydraulic components 140
Cleaning the hydraulic oil cooler 141
Cleaning 141
Pressure accumulator 142
Pressure-accumulator inspection regulations 142
Excerpt from the German regulations 142
Excerpt from the acceptance regulations 142
Checking the gas charging pressure in the pressure accumulator 142
PUMP TRANSFER GEARBOX
Checking the gearbox oil level / Topping up with oil 144
Changing the gearbox oil 144
Draining off oil 144
Filling oil 144
Gearbox venting 144
SLEWING GEARBOX
Gearbox – Checking the oil level / Topping up with oil 145
Changing the gearbox oil 145
Draining off oil 145
Filling in new oil / Topping up 145
Gearbox venting 145
Venting bore 145
TRAVEL GEARBOXES
Gearbox – Checking the oil level / Topping up with oil 146
Travel gearbox – Changing the oil 146
Filling in new oil / Topping up 146
Gearbox venting 146
CRAWLER TRACKS
Cleaning 147
Track rollers, support rollers, track pads 147
Track roller fastening 147
Support roller fastening 147
Track pads 148
Track tensioner 148
System configuration 148
Technical data 148
Function 148
Pressure-accumulator inspection regulations 149
Excerpt from the German regulations 149
Excerpt from the acceptance regulations 149
Checking the gas charging pressure in the diaphragm accumulator 149
Idlers 150
Checking the oil level 150
Filling in oil 150
SLEWING RING
Slewing ring – Instructions 151
Bearing races 151
Internal gearing 151
Slewing ring – Checking the grease filling 152
Slewing ring – Filling in grease 152
Slewing ring – Checking the screws for tightness 152
CENTRAL LUBRICATING SYSTEM
Design and function 153
Greasing cycle 155
Presetting the pause duration 155
Indicators 155
Venting the grease pump 156
Venting the grease lines 156
Unblocking a grease line 156
Cleaning the grease sieves 157
Cleaning 157
Lubricating the grease distributor of the working equipment 157
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
Putting the excavator out of operation 158
Battery storage 158
Recommissioning 158
NOTES 159
PART 4 – REPAIR WORK
Repair work – Safety instructions 163
Fire and Explosion Hazard 165
ENGINE 166
ELECTRICAL SYSTEM
Assisted starting (with jumper cables) – Safety instructions 166
Assisted starting (with jumpercables) 166
Prior to assisted starting 166
Starting the engine with jumper cables (external batteries) 166
Connecting the jumper cables 167
Starting up the engines 167
Disconnecting the jumper cables 167
HYDRAULIC SYSTEM
Repair 168
Accumulators, safety instructions 168
WELDING OPERATIONS 169
Welding operations – Safety instructions 169
NOTES 171

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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