CAT Bucyrus RH 90C Hydraulic Excavator Operating Instruction Manual 3657160 – PDF DOWNLOAD

Description

CAT Bucyrus RH 90C Hydraulic Excavator Operating Instruction Manual 3657160 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 90C Hydraulic Excavator Operating Instruction Manual 3657160 – PDF DOWNLOAD

Language : English
Pages : 191
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 90C Hydraulic Excavator Operating Instruction Manual 3657160 – PDF DOWNLOAD

Preface:

• These operating instructions are designed to fa- miliarize the operator with the machine
  and its designated use.
• The instruction manual contains important infor- mation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to
  prevent hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The instruction manual must be supplemented by the respective national rules and
  regulations for accident prevention and environmental protection.

The operating instructions must always be avail- able in the operator’s cab of the machine.
The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
– operation, including setting-up, troubleshooting in the course of work, care,
evacuation of pro- duction waste and disposal of fuels and con- sumables.
– maintenance (inspection, servicing, repair) and
/ or
– transport.

• In addition to the operating instructions and the mandatory rules and regulations for
  accident pre- vention and environmental protection in the user’s country and at the place
  where the machine is to be used, the generally recognized technical rules for safe and
  proper working must be observed. [1]
• The operating instructions are directed to the construction-machine specialist. They
  cannot pro- vide basic know-how. This can be acquired, for example, in several days’
  instruction by a quali- fied O&K mechanic or by attending an O&K train- ing course for
  operators or maintenance person- nel.
• The O&K after-sales service will be pleased to deal with any queries you may have
  after reading through the operating instructions.
• All O&K operating manuals are issued in German and then translated. Even a good
  translation may give rise to questions which O&K will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs.
  Such work is willingly done for you by the O&K after-sales service.
• The documentation relating to the machine is listed according to scope, quantity
  and language in the shipping note of the machine or in the covering letter if
  supplied separately. The operat- ing instructions and spare-parts list are marked with the
  serial number of the machine.
• On taking receipt of the consignment, please check that the documentation is
  complete and in the language requested by you.

TABLE OF CONTENTS:

CAT Bucyrus RH 90C Hydraulic Excavator Operating Instruction Manual 3657160 – PDF DOWNLOAD

PART 1 – INTRODUCTION
Preface 3
FUNDAMENTAL SAFETY INSTRUCTIONS 4
Warnings and symbols 4
DESIGNATED USE 4
Organizational measures 5
Selection and qualification of personnel – basic responsibilities 6
Safety instructions governing specific operational phases
Standard operation 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables 7
Warning of special dangers
Electric energy 8
Gas, dust, steam and smoke 8
Hydraulic and pneumatic equipment 9
Noise 9
Oil, grease and other chemical substances 9
Transporting and recommissioning 9
ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS 10
Fire and Explosion Hazard 12
NOTES 13
PART 2 – OPERATION
Operation – Safety instructions 17
Fire and Explosion Hazard 19
DESCRIPTION OF THE EXCAVATOR
Machine layout 21
Undercarriage 21
Superstructure 21
Loading bucket 21
Undercarriage 22
Superstructure 22
Drive unit 22
Hydraulic system 22
Pump Managing System 22
Demand control / Zero-flow regulation 22
Electrical system 22
kWh meter 22
Power supply 23
Signs 25
Warning and instruction signs 25
Machine number 25
Motor number 25
Component numbers 25
Entering and leaving the machine, Safety instructions 26
Cab interior lamp 26
Windscreen washer 26
Operator’s seat 27
Adjusting the backrest 27
Adjusting the lumbar support 27
Adjusting the seat cushion 27
Adjusting the armrests 27
Fore-and-aft adjustment 27
Fore-and-aft adjustment of the seat plate 27
Fire extinguisher 28
Extinguishing agent 28
Handling 28
Inspection 28
MONITORING, WARNING AND CONTROL ELEMENTS 30
PUTTING THE MACHINE INTO OPERATION
Switching the electrical system on and off 44
Battery main switch 44
Switching the electric motor on and off 45
Before switching on the electric motor 45
Switching on the circuit breaker 46
Switching off the circuit breaker 46
Switching on 47
Switching off 48
EMERGENCY STOP 49
Driving 50
TRAVELLING
Superstructure basic position 51
Travelling forwards/backwards 51
Regulating the travelling speed 52
Travelling uphill and downhill 52
Cornering 52
Turning 52
Note 53
Travelling over long distances 53
Locking the superstructure 54
Track parking brake 54
Transporting the machine
Transport – Safety instructions 55
Transport 55
Working operation – Safety instructions 56
WORKING OPERATION
Before starting work 58
Switching on the servo control 58
Slewing and braking the superstructure 58
Braking the superstructure 58
Working 59
Raising and lowering the boom 59
Extending and retracting the bucket stick 59
Filling and emptying the bucket 59
Opening and closing the bottom-dump bucket 59
After daily operation 60
Parking the machine 60
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
Securing the machine 63
Corrosion protection for pins and bearings (bushings and hubs)
Part nos for Voler A C 64
Application of Voler A C 64
NOTES 65
PART 3 – INSPECTION AND SERVICING
Inspection and servicing – Safety instructions 69
Fire and Explosion Hazard 73
Inspection and servicing plans – Instructions
Intervals 75
Oils / Greases 75
Cleaning jobs 75
Plan V 77
Plan N 79
Plan T 81
Plan W 81
Plan T 82
Plan W 82
Plan A 83
Plan B 83
Plan C 83
Plan D 83
Plan E 83
Plan A 84
Plan B 84
Plan C 84
Plan D 84
Plan E 84
Plan A 85
Plan B 85
Plan C 85
Plan D 85
Plan E 85
Plan A 86
Plan B 86
Plan C 86
Plan D 86
Plan E 86
LUBRICATING CHART – GREASE (Loading bucket)
Lubricating chart – Grease / Loading bucket 89
Refilling quantities – Grease 89
INSPECTION PLAN – OIL
Inspection plan – Oil 91
Refilling quantities – Oil 92
Refilling quantities – Other 92
LUBRICANTS 93
Oils for combustion engines and compressors (selection) 93
Oils for hydraulic systems (selection) 94
Oils for gearboxes (selection) 95
Greases for bearings and slewing rings 96
SERVICING WORK
Changing the oil hose line 97
ELECTRIC MOTOR
Electric motor, safety instructions 98
Greasing the electric motor 98
Drive end 98
Fan end 98
ELECTRICAL SYSTEM
Electrical System – Safety Instructions 99
Electric motor 99
Battery main switch 100
Battery 101
Checking the battery fluid level 101
Checking the battery charge 101
Removing and installing the battery 101
Charging the batteries 103
Switchgear cabinet 103
Breather filter 103
Replacing filter mats 104
Draining water from the switchgear cabinet 105
HYDRAULIC SYSTEM
Hydraulic system – Safety instructions 106
Depressurizing the hydraulic system 106
Checking the hydraulic oil level / Topping up with oil 107
Changing the hydraulic oil return-flow 109
Bypass valves 110
Cleaning the filter screens 110
Replacing the bypass valves and the sealing rings 110
Breather filter 111
Replacing the filter elements 111
High-pressure filter for working hydraulics 111
Checking/cleaning the filter elements 112
Replacing the filter elements 112
High-pressure filter for the servo circuit 113
Checking/cleaning the filter elements 113
Replacing the filter elements 113
High-pressure filter for the feeding circuit 114
Checking/cleaning the filter elements 114
Replacing the filter elements 114
Changing the hydraulic oil 115
Drawing/draining off the hydraulic oil 115
Cleaning the hydraulic oil reservoir 116
Filling in hydraulic oil 116
Venting the hydraulic system 117
Venting the hydraulic components 117
Cleaning the hydraulic oil cooler 118
Cleaning 118
Pressure accumulator – Emergency lowering
Pressure-accumulator inspection regulations 119
Excerpt from the German regulations 119
Excerpt from the acceptance regulations 119
Checking the gas charging pressure in the pressure accumulator 119
PUMP TRANSFER GEARBOX
Checking the gearbox oil level / Topping up with oil 120
Changing the gearbox oil 120
Draining off oil 120
Filling in oil 120
Gearbox venting 120
SLEWING GEARBOX
Gearbox – Checking the oil level / Topping up with oil 121
Changing the gearbox oil 121
Draining off oil 121
Filling in new oil / Topping up 122
Gearbox venting 122
Venting bore 122
TRAVEL GEARBOXES
Gearbox – Checking the oil level / Topping up with oil 123
Travel gearbox – Changing the oil 123
Draining off oil 123
Filling in oil 123
CRAWLER TRACKS
Cleaning 124
Track rollers, support rollers 124
Track roller fastening 124
Support roller fastening 124
Track pads fastening 124
Track tensioner 125
Design 125
Technical data 125
Function 125
Pressure-accumulator inspection regulations 126
Excerpt from the German regulations 126
Excerpt from the acceptance regulations 126
Checking the gas charging pressure in the pressure accumulator 126
Idlers 127
Checking the oil level 127
Filling in oil 127
SLEWING RING
Slewing ring – Instructions 128
Bearing races 128
Internal gearing 128
Slewing ring – Checking the grease filling 129
Slewing ring – Filling in grease 129
Slewing ring – Checking the screws for tightness 129
CENTRAL LUBRICATING SYSTEM
Design and function 130
Lube cycle / Pause period 130
Replacing the grease container 131
Unblocking a grease line 132
Cleaning the grease sieve 132
Cleaning 132
Lub pressure 132
COMPRESSED-AIR SYSTEM
Consumers 133
Arragement 133
Air compressor 133
Air reservoir 133
Servicing unit 134
Reservoir 134
Servicing unit 134
OTHER SERVICING WORK
Additional oil cooling 136
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
Putting the excavator out of operation 137
Battery storage 137
Recommissioning 137
NOTES 139

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