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Cat Bucyrus RH170B Hydraulic Excavator Operation Instructions Manual BI651405 – PDF DOWNLOAD
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Description
Cat Bucyrus RH170B Hydraulic Excavator Operation Instructions Manual BI651405 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH170B Hydraulic Excavator Operation Instructions Manual BI651405 – PDF DOWNLOAD
Language : English
Pages : 300
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus RH170B Hydraulic Excavator Operation Instructions Manual BI651405 – PDF DOWNLOAD
PREFACE
About this Operating Instructions
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency.
- Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine. The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection.
- The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
ο§ operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
ο§ maintenance (inspection, servicing, repair) and / or
ο§ transport.
In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1. The operating instructions are directed to the mining- machine specialist. They cannot provide basic know-how. This can be acquired, for example, in several days’ instruction by a qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for operators or maintenance personnel
- The Bucyrus HEX after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- All Bucyrus HEX operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Bucyrus HEX will be pleased to answer.
- The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Bucyrus HEX aftersales service
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH170B Hydraulic Excavator Operation Instructions Manual BI651405 – PDF DOWNLOAD
1 INTRODUCTION............................................................................................................................................................... 13 PREFACE ................................................................................................................................................................. 15 Further machine documentation ....................................................................................................................................... 15 WARRANTY ................................................................................................................................................................ 16 FUNDAMENTAL SAFETY INSTRUCTIONS.......................................................................................................................................... 17 Warnings and symbols................................................................................................................................................. 17 DESIGNATED USE........................................................................................................................................................... 18 ORGANIZATIONAL MEASURES.................................................................................................................................................. 19 Selection and qualification of personnel; basic responsibilities..................................................................................................... 20 Safety instructions governing specific operational phases............................................................................................................ 20 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 21 Warning of special dangers........................................................................................................................................... 22 Gas, dust, steam and smoke .......................................................................................................................................... 22 Hydraulic equipment ................................................................................................................................................. 23 FIRE AND EXPLOSION HAZARD................................................................................................................................................ 24 NOTES ................................................................................................................................................................... 25 2 OPERATION.................................................................................................................................................................. 27 OPERATION - SAFETY INSTRUCTIONS ......................................................................................................................................... 29 Operating Instructions, where to store it in the driverβs cab ....................................................................................................... 30 FIRE AND EXPLOSION HAZARD................................................................................................................................................ 31 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................. 32 Excavator layout .................................................................................................................................................... 33 Undercarriage ....................................................................................................................................................... 34 Superstructure ...................................................................................................................................................... 34 Drive ............................................................................................................................................................... 34 Hydraulic system .................................................................................................................................................... 34 Control and Monitoring Platform (CAMP) .............................................................................................................................. 34 Board-Control-System (BCS) .......................................................................................................................................... 35 Demand control / Zero-flow regulation................................................................................................................................ 35 Automatic reset to idling............................................................................................................................................ 35 Electrical system ................................................................................................................................................... 35 Signs ............................................................................................................................................................... 37 Entering and leaving the machine Safety instructions................................................................................................................. 38 Access ladder lighting .............................................................................................................................................. 38 Swinging ladder ..................................................................................................................................................... 39 Folding ladder (optional) ........................................................................................................................................... 40 Escape ladder (optional) ............................................................................................................................................ 41 Switching the cab interior lighting on and off ...................................................................................................................... 42 Switching the maintenance lights on and off ......................................................................................................................... 43 Emergency shut-off function ......................................................................................................................................... 44 Shutting off the supply voltage (battery main switch) ............................................................................................................... 45 Driverβs seat ...................................................................................................................................................... 46 Trainer's / instructor's seat ....................................................................................................................................... 48 Windscreen washer ................................................................................................................................................... 48 Fire extinguisher.................................................................................................................................................... 49 Automatic fire-extinguishing system (optional) ...................................................................................................................... 50 Harness (optional) .................................................................................................................................................. 51 MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................ 54 Engine 1 (LH), control and monitoring ............................................................................................................................... 61 Engine 2 (RH), control and monitoring ............................................................................................................................... 63 PUTTING THE MACHINE INTO OPERATION ...................................................................................................................................... 80 Refuelling .......................................................................................................................................................... 80 Back-up heating (option), filling in fuel ........................................................................................................................... 81 Service station (tanklift) .......................................................................................................................................... 81 Switching the electrical system on and off .......................................................................................................................... 87 Engines, emergency shut-off ......................................................................................................................................... 87 Preheating system for engine and hydraulic oil (optional) ........................................................................................................... 88 Fuel preheating system (optional) ................................................................................................................................... 89 STARTING AND STOPPING THE ENGINES ....................................................................................................................................... 90 Starting the engines ................................................................................................................................................ 90 Starting the left-hand engine........................................................................................................................................ 90 Starting the right-hand engine....................................................................................................................................... 90 Engines β adjusting the speed ....................................................................................................................................... 91 Starting the engines at low temperatures ............................................................................................................................ 91 Shutting off the engines ............................................................................................................................................ 92 Shutting off the left-hand engine.................................................................................................................................... 92 Shutting off the right-hand engine................................................................................................................................... 92 AIR CONDITIONER (OPTIONAL) .............................................................................................................................................. 93 Back-up heating driverβs cab (optional) ............................................................................................................................. 93 Back-up heating (optional) .......................................................................................................................................... 94 TRAVELLING, SAFETY INSTRUCTIONS ......................................................................................................................................... 95 TRAVELLING .............................................................................................................................................................. 96 Superstructure basic position ....................................................................................................................................... 96 Travelling forwards/backwards ....................................................................................................................................... 96 Superstructure holding brake ........................................................................................................................................100 Track parking brake .................................................................................................................................................100 TRANSPORTING THE MACHINE ................................................................................................................................................101 Transport - Safety instructions .....................................................................................................................................101 WORKING OPERATION - SAFETY INSTRUCTIONS .................................................................................................................................102 WORKING OPERATION .......................................................................................................................................................104 Before starting work ................................................................................................................................................104 Activating the electronic excavator control .........................................................................................................................104 Swinging the superstructure .........................................................................................................................................105 Braking the superstructure ..........................................................................................................................................105 Working .............................................................................................................................................................106 After daily operation ...............................................................................................................................................107 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS ......................................................................................................................108 Securing the machine ................................................................................................................................................109 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ..........................................................................................................110 NOTES ...................................................................................................................................................................111 3 INSPECTION AND SERVICING...................................................................................................................................................113 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ..........................................................................................................................115 INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD ................................................................................................................121 INSPECTION AND SERVICING PLANS - INSTRUCTIONS ...........................................................................................................................123 Intervals............................................................................................................................................................123 Change of engine oil l...............................................................................................................................................123 Air-intake system ...................................................................................................................................................123 Oils / Greases ......................................................................................................................................................123 Cleaning jobs .......................................................................................................................................................123 Components ..........................................................................................................................................................123 Plan V ..............................................................................................................................................................125 Plan N ..............................................................................................................................................................127 Plan T and W.........................................................................................................................................................129 Plan A β E ..........................................................................................................................................................131 LUBRICATING CHART β GREASE ..............................................................................................................................................138 Lubricating chart β Grease (legend) .................................................................................................................................139 Filling quantities - Grease..........................................................................................................................................139 INSPECTION PLAN - OIL ...................................................................................................................................................140 Inspection plan β Oil (legend) ......................................................................................................................................141 Filling quantities - oil ............................................................................................................................................142 Filling quantities - other...........................................................................................................................................142 LUBRICANTS ..............................................................................................................................................................143 Notes on the selection of oils and greases ..........................................................................................................................143 Avoid mixing of different hydraulic fluids ..........................................................................................................................143 I. Oils for combustion engines ......................................................................................................................................144 II. Oils for hydraulic system .......................................................................................................................................145 III.a Oils for pump gearboxes .......................................................................................................................................146 III.b Oils for swing gearboxes ......................................................................................................................................147 III.c Oils for travel gearboxes .....................................................................................................................................148 V. Greases for bearings and swing rings .............................................................................................................................149 SERVICING WORK ..........................................................................................................................................................150 Hose line for oil and cooling liquid changes ........................................................................................................................150 ENGINE ..................................................................................................................................................................151 Engine - Safety instructions ........................................................................................................................................151 Checking the engine oil level / Topping up .........................................................................................................................152 Changing the engine oil .............................................................................................................................................153 Replacing the oil filters ...........................................................................................................................................155 Cold-starting fluid (ether) - Replacing the pressure vessel .........................................................................................................156 COOLING SYSTEM ..........................................................................................................................................................157 Temperature .........................................................................................................................................................157 Radiators ...........................................................................................................................................................158 Cooling liquid, change ..............................................................................................................................................160 AIR-INTAKE SYSTEM .......................................................................................................................................................161 Dust trap, cleaning ................................................................................................................................................161 Main filter elements ................................................................................................................................................162 Safety filter element ...............................................................................................................................................164 Air-intake lines ....................................................................................................................................................164 FUEL SYSTEM .............................................................................................................................................................165 Fuel system - Safety instructions ...................................................................................................................................165 Replacing the fuel filter ...........................................................................................................................................165 Primary fuel filter, drain water ....................................................................................................................................166 Replacing the primary fuel filter ...................................................................................................................................166 Venting the fuel system .............................................................................................................................................167 Cleaning the fuel tanks .............................................................................................................................................167 Water trap (option)..................................................................................................................................................169 ELECTRICAL SYSTEM ......................................................................................................................................................171 Electrical system - Safety instructions .............................................................................................................................171 Alternator - Instructions ...........................................................................................................................................171 Battery .............................................................................................................................................................172 Switchgear cabinet, aeration ........................................................................................................................................174 Floodlight projector, replacing the lamp ............................................................................................................................176 HYDRAULIC SYSTEM ........................................................................................................................................................178 Hydraulic system - Safety instructions ..............................................................................................................................178 Depressurizing the hydraulic system .................................................................................................................................178 Checking the hydraulic oil level ....................................................................................................................................179 Changing the hydraulic oil return-flow (hydraulic oil reservoir) ....................................................................................................181 Bypass valves (hydraulic oil reservoir) .............................................................................................................................183 Replacing the bypass valves and sealing rings .......................................................................................................................183 Replacing the hydraulic oil return-flow filters (filter housing cooling system) .....................................................................................184 Bypass valves (filter housing - cooling system) .....................................................................................................................185 Breather filter .....................................................................................................................................................186 Filter (control circuit and auxiliary control circuit)...............................................................................................................187 High-pressure filter for working hydraulics .........................................................................................................................188 High-pressure filters for the servo circuit .........................................................................................................................189 High-pressure filters for feeding circuits and slewing pumps ........................................................................................................190 Changing the hydraulic oil ..........................................................................................................................................191 Venting the hydraulic system.........................................................................................................................................194 Cleaning the hydraulic oil cooler....................................................................................................................................195 Electronic excavator control.........................................................................................................................................196 Pressure accumulator - Emergency lowering............................................................................................................................197 PUMP TRANSFER GEARBOX ...................................................................................................................................................198 Checking the gearbox oil level / Topping up with oil ................................................................................................................198 Changing the gearbox oil ............................................................................................................................................199 Gearbox venting .....................................................................................................................................................201 Pump transfer gearbox lube oil filters ..............................................................................................................................202 SWING GEARBOX ...........................................................................................................................................................203 Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................203 Changing the gearbox oil ............................................................................................................................................203 Gearbox venting .....................................................................................................................................................204 SWING GEARBOX ...........................................................................................................................................................205 Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................205 Changing the gearbox oil ............................................................................................................................................206 Gearbox venting .....................................................................................................................................................207 TRAVEL GEARBOX ..........................................................................................................................................................208 Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................208 Pre-chamber / spur wheel section, Check the oil level / Top up with oil .............................................................................................208 Hydraulic motor chamber - Check the oil level / Top up with oil .....................................................................................................208 Travel gearbox, Changing oil ........................................................................................................................................209 Pre-chamber / spur wheel section, Changing oil ......................................................................................................................209 Hydraulic motor chamber, Changing oil ...............................................................................................................................210 Breather filter, Clean / Replace ....................................................................................................................................210 CRAWLER TRACKS ..........................................................................................................................................................211 Track / support rollers, greasing ...................................................................................................................................212 Track roller / support roller, fastening ............................................................................................................................212 Track tensioner .....................................................................................................................................................213 Pressure-accumulator inspection regulations .........................................................................................................................214 Checking the gas charging pressure in the pressure accumulator.......................................................................................................214 SWING RING ..............................................................................................................................................................215 Swing ring - Instructions............................................................................................................................................215 Bearing races........................................................................................................................................................215 CENTRAL LUBRICATING .....................................................................................................................................................217 Design ..............................................................................................................................................................217 Function ............................................................................................................................................................218 Filling up the grease container .....................................................................................................................................219 Breather filter .....................................................................................................................................................219 Checking the greasing pressure ......................................................................................................................................220 Unblocking a grease line.............................................................................................................................................221 Oilfilter (hydraulic circuit grease pump) ...........................................................................................................................222 Grease filter (Filling the grease container) ........................................................................................................................223 Grease filter (Grease lines) ........................................................................................................................................224 OTHER MAINTENANCE .......................................................................................................................................................225 Engine ..............................................................................................................................................................225 Heating and air conditioning ........................................................................................................................................225 Hydraulic ladder, pressure accumulator ..............................................................................................................................226 Pressure-accumulator inspection regulations .........................................................................................................................227 Extract from the German regulations..................................................................................................................................227 Checking the gas charging pressure in the pressure accumulator.......................................................................................................227 ON-BOARD CRANE (OPTIONAL) ...............................................................................................................................................228 Monitoring, warning and control elements ............................................................................................................................228 Checking the on-board crane..........................................................................................................................................228 Drive unit ..........................................................................................................................................................229 On-board crane.......................................................................................................................................................229 On-Board crane, checking tightness of fastening bolts ...............................................................................................................230 On-Board crane, β blocking the boom in position of rest .............................................................................................................230 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ..............................................................................................................231 Putting the excavator out of operation...............................................................................................................................231 Battery storage......................................................................................................................................................231 Recommissioning......................................................................................................................................................232 NOTES ..................................................................................................................................................................233 4 REPAIR WORK................................................................................................................................................................235 REPAIR WORK - SAFETY INSTRUCTIONS........................................................................................................................................237 REPAIR WORK, FIRE AND EXPLOSION HAZARD ..................................................................................................................................239 REPAIR WORK, ENGINE......................................................................................................................................................240 ELECTRICAL SYSTEM .......................................................................................................................................................241 Assisted starting (with jumper cables) β Safety instructions ........................................................................................................241 Assisted starting (with jumper cables)...............................................................................................................................241 Starting the engine with jumper cables (external batteries ..........................................................................................................241 HYDRAULIC SYSTEM ........................................................................................................................................................243 Repair instructions .................................................................................................................................................243 Hydraulic hoses β Instructions .....................................................................................................................................243 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..............................................................................................................................244 WELDING OPERATIONS - SAFETY INSTRUCTIONS ................................................................................................................................245 NOTES ...................................................................................................................................................................247 5 ANNEX......................................................................................................................................................................249 BOARD-CONTROL-SYSTEM ....................................................................................................................................................251 BCS III, whatβs that? ...............................................................................................................................................251 The keys on the front side ..........................................................................................................................................252 Other elements on the front side ....................................................................................................................................252 BCSIII, the start screen ............................................................................................................................................253 Information given on the start screen, top section ..................................................................................................................254 Information given on the start screen, central section ..............................................................................................................255 Information given on the start screen, lower section ................................................................................................................256 Information given on the βServiceβ screen ...........................................................................................................................257 Engine data screen ..................................................................................................................................................258 Hydraulic data screen ...............................................................................................................................................259 Lubrication data screen .............................................................................................................................................260 Controls adjustment data screen .....................................................................................................................................261 View documents screen ...............................................................................................................................................262 Signal table screen .................................................................................................................................................263 Signal table screen, location .......................................................................................................................................264 Signal table screen, diagram ........................................................................................................................................265 Signal table screen, diagram configuration ..........................................................................................................................266 Code table screen ...................................................................................................................................................267 BCS III, interfaces .................................................................................................................................................268 USB interface, data storage .........................................................................................................................................268 Saving data to a USB stick ..........................................................................................................................................269 Saving data to a USB stick, continued ...............................................................................................................................270 Saving data to a USB stick, continued ...............................................................................................................................271 BCSIII, cleaning ....................................................................................................................................................272 BCSIII, disposal ....................................................................................................................................................272 TROUBLESHOOTING .........................................................................................................................................................273 Instructions on troubleshooting .....................................................................................................................................273 Layout of the fault table ...........................................................................................................................................273 Possible causes .....................................................................................................................................................273 Measures ............................................................................................................................................................273 Section .............................................................................................................................................................273 FAULT TABLES ............................................................................................................................................................274 Combustion engine - Fault table .....................................................................................................................................274 Working hydraulics β Fault table ....................................................................................................................................275 Track drive β Fault table ...........................................................................................................................................276 Swing mechnism β Fault table ........................................................................................................................................277 Central lubricating system β Fault table ............................................................................................................................278 ENGINE MONITORING, CONTROL LAMPS ........................................................................................................................................279 HYDRAULIC CIRCUIT DIAGRAM ...............................................................................................................................................280 ABBREVIATIONS ...........................................................................................................................................................281 ABBREVIATIONS........................................................................................................................................................282 TECHNICAL DATA ..........................................................................................................................................................283 Product Specification Sheet..........................................................................................................................................285 page 1...........................................................................................................................................................285 page 2 ..........................................................................................................................................................286 page 3...........................................................................................................................................................287 page 4...........................................................................................................................................................288 page 5...........................................................................................................................................................289 page 6...........................................................................................................................................................290 page 7...........................................................................................................................................................291 page 8...........................................................................................................................................................292 NOTES ...................................................................................................................................................................293 6 INDEX......................................................................................................................................................................295
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