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Cat Bucyrus RH200 Electric Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651411 – PDF DOWNLOAD
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Cat Bucyrus RH200 Electric Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651411 – PDF DOWNLOAD
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Description
Cat Bucyrus RH200 Electric Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651411 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH200 Electric Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651411 – PDF DOWNLOAD
Language : English
Pages : 266
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus RH200 Electric Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651411 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH200 Electric
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
ο§ operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
ο§ maintenance (inspection, servicing, repair) and / or
ο§ transport.
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed. The operating instructions are directed to the mining- machine specialist.
- They cannot provide basic know-how. This can be acquired, for example, in several days’ instruction by a qualified mechanic or by attending an Bucyrus HEX training course for operators or maintenance personnel. Your appropriate Bucyrus HEX dealer after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- All Bucyrus HEX operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Bucyrus HEX will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by your appropriate Bucyrus HEX dealer after-sales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH200 Electric Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651411 – PDF DOWNLOAD
1 INTRODUCTION................................................................................................................................................................ 11 PREFACE .................................................................................................................................................................. 13 WARRANTY ................................................................................................................................................................. 14 FUNDAMENTAL SAFETY INSTRUCTIONS........................................................................................................................................... 15 Warnings and symbols.................................................................................................................................................. 15 DESIGNATED USE............................................................................................................................................................ 16 ORGANIZATIONAL MEASURES .................................................................................................................................................. 17 Selection and qualification of personnel; basic responsibilities...................................................................................................... 18 Safety instructions governing specific operational phases............................................................................................................. 18 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables .... 19 Warning of special dangers ........................................................................................................................................... 20 ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS ...................................................................................................... 22 Safety instructions for excavators with electric motor ............................................................................................................... 23 FIRE AND EXPLOSION HAZARD ................................................................................................................................................ 24 NOTES .................................................................................................................................................................... 25 2 OPERATION................................................................................................................................................................... 27 OPERATION - SAFETY INSTRUCTIONS........................................................................................................................................... 29 Operating Instructions, where to store it in the driverβs cab ........................................................................................................ 30 FIRE AND EXPLOSION HAZARD ................................................................................................................................................ 31 DESCRIPTION OF THE EXCAVATOR.............................................................................................................................................. 32 Excavator layout ..................................................................................................................................................... 33 Undercarriage ........................................................................................................................................................ 34 Superstructure ....................................................................................................................................................... 34 Drive ................................................................................................................................................................ 34 Hydraulic system ..................................................................................................................................................... 34 Pump Managing System (PMS)............................................................................................................................................ 34 Programmable Logic Controller (PLC) .................................................................................................................................. 34 Control Management System (CMS) ...................................................................................................................................... 34 Demand control / Zero-flow regulation ................................................................................................................................ 35 Board-Control-System (BCS) ........................................................................................................................................... 35 Electrical system .................................................................................................................................................... 35 Power supply ......................................................................................................................................................... 36 Operation with cable reel (optional) ................................................................................................................................. 37 Signs ................................................................................................................................................................ 38 Entering and leaving the machine Safety instructions ................................................................................................................. 52 Swinging ladder ...................................................................................................................................................... 53 Ramp-type ladder (optional) .......................................................................................................................................... 54 Escape ladder (optional) ............................................................................................................................................. 55 Cab interior lamp .................................................................................................................................................... 56 Servicing lighting ................................................................................................................................................... 57 Illuminating the control column ...................................................................................................................................... 57 EMERGENCY STOP switch ................................................................................................................................................ 58 Servicing switch ..................................................................................................................................................... 59 Windscreen washer .................................................................................................................................................... 59 Driver's seat ....................................................................................................................................................... 60 Fire extinguisher .................................................................................................................................................... 62 Automatic fire-extinguishing system (optional) ....................................................................................................................... 63 Trainer's / instructor's seat ........................................................................................................................................ 63 Emergency escape device (optional) ................................................................................................................................... 64 MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................. 68 PUTTING THE MACHINE INTO OPERATION ....................................................................................................................................... 90 Service station (tanklift) ........................................................................................................................................... 90 Battery main switch, switching on and off ............................................................................................................................ 93 Electrical system (24V), switching on and off ........................................................................................................................ 93 Switching the electric motor on and off .............................................................................................................................. 94 Time-out before restart .............................................................................................................................................. 95 Electric motor can not be switched on ................................................................................................................................ 96 In case of failure ................................................................................................................................................... 96 Circuit breaker, switching on and off ................................................................................................................................ 97 Motor protection relay, functions .................................................................................................................................... 99 Warm-up procedure for electric excavators ............................................................................................................................101 Air conditioner (option) .............................................................................................................................................102 TRAVELLING, SAFETY INSTRUCTIONS ..........................................................................................................................................103 TRAVELLING ...............................................................................................................................................................104 Superstructure basic position ........................................................................................................................................104 Travelling forwards/backwards ........................................................................................................................................104 Superstructure holding brake .........................................................................................................................................108 Track parking brake ..................................................................................................................................................108 TRANSPORTING THE MACHINE .................................................................................................................................................109 Transport - Safety instructions ......................................................................................................................................109 WORKING OPERATION - SAFETY INSTRUCTIONS ..................................................................................................................................110 WORKING OPERATION ........................................................................................................................................................112 Before starting work .................................................................................................................................................112 Swinging the superstructure ..........................................................................................................................................112 Braking the superstructure ...........................................................................................................................................112 Working ..............................................................................................................................................................113 Emergency lowering of the working equipment ..........................................................................................................................114 After daily operation ...............................................................................................................................................114 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS .......................................................................................................................115 Securing the machine .................................................................................................................................................117 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ...........................................................................................................118 NOTES ...................................................................................................................................................................119 3 INSPECTION AND SERVICING....................................................................................................................................................121 SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR ...................................................................................................................123 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ...........................................................................................................................125 FIRE AND EXPLOSION HAZARD ................................................................................................................................................131 INSPECTION AND SERVICING PLANS - INSTRUCTIONS ............................................................................................................................133 Intervals.............................................................................................................................................................133 Oils / Greases .......................................................................................................................................................133 Cleaning jobs ........................................................................................................................................................133 Components ...........................................................................................................................................................133 Plan V ...............................................................................................................................................................135 Plan N ...............................................................................................................................................................137 Plan T and W .........................................................................................................................................................139 Plan A β E ...........................................................................................................................................................141 LUBRICATING CHART β GREASE ...............................................................................................................................................148 Lubricating chart β Grease (legend) ..................................................................................................................................149 Filling quantities β Grease ..........................................................................................................................................149 INSPECTION PLAN - OIL ....................................................................................................................................................150 Inspection plan β Oil (legend) .......................................................................................................................................151 Filling quantities - oil .............................................................................................................................................152 Filling quantities - other............................................................................................................................................152 LUBRICANTS ...............................................................................................................................................................153 Notes on the selection of oils and greases ...........................................................................................................................153 Avoid mixing of different hydraulic fluids ...........................................................................................................................153 LUBRICANTS ...............................................................................................................................................................154 I. Oils for combustion engines (On-Board Crane, option) ..............................................................................................................154 II. Oils for hydraulic system (selection) ............................................................................................................................155 III.a Oils for pump gearboxes ........................................................................................................................................156 III.b Oils for swing gearboxes .......................................................................................................................................157 III.c Oils for drive gearboxes .......................................................................................................................................158 V. Greases for bearings and swing rings ..............................................................................................................................159 SERVICING WORK ...........................................................................................................................................................160 Hose line for oil changes ............................................................................................................................................160 ELECTRIC MOTOR ...........................................................................................................................................................161 Electric motor - Safety instructions .................................................................................................................................161 Cleaning the electric motor .........................................................................................................................................161 Electric motor, initial lubrication of motor bearings ................................................................................................................162 Electric motor, lubrication at regular intervals .....................................................................................................................163 ELECTRICAL SYSTEM .......................................................................................................................................................164 Electrical system - Safety instructions ..............................................................................................................................164 Battery ..............................................................................................................................................................165 Control cabinets .....................................................................................................................................................167 Slip ring assembly, servicing work ...................................................................................................................................169 Floodlight projector, replacing the lamp .............................................................................................................................170 HYDRAULIC SYSTEM .........................................................................................................................................................172 Hydraulic system - Safety instructions ...............................................................................................................................172 Depressurizing the hydraulic system ..................................................................................................................................172 Checking the hydraulic oil level .....................................................................................................................................173 Changing the hydraulic oil return-flow filter (hydraulic oil reservoir) ..............................................................................................175 Bypass valves (hydraulic oil reservoir) ..............................................................................................................................177 Breather filter, replace .............................................................................................................................................178 High-pressure filter for working hydraulics ..........................................................................................................................179 High-pressure filters for the servo circuit ..........................................................................................................................180 High-pressure filters for swing circuit ..............................................................................................................................181 Changing the hydraulic oil ...........................................................................................................................................182 Avoid mixing of different hydraulic fluids ...........................................................................................................................182 Venting the hydraulic system .........................................................................................................................................185 Cleaning the hydraulic oil cooler ....................................................................................................................................186 Electronic excavator control..........................................................................................................................................187 Pressure accumulator - Emergency lowering ............................................................................................................................188 PUMP TRANSFER GEARBOX ....................................................................................................................................................189 Pump gearbox, checking oil level / Topping up with oil ...............................................................................................................189 Pump gearbox, pre-chambers ...........................................................................................................................................191 Pump gearbox, venting ................................................................................................................................................191 Pre-chambers working pumps, draining oil, changing oil ...............................................................................................................192 Pre-chambers swing pumps, draining oil, changing oil .................................................................................................................192 Pump gearbox, oil filter .............................................................................................................................................193 SWING GEARBOX ............................................................................................................................................................194 Swing gearbox - Checking the oil level / Topping up with oil .........................................................................................................194 Changing the gearbox oil .............................................................................................................................................195 Swing gearbox, venting ,..............................................................................................................................................195 TRAVEL GEARBOX, PN 3673978 ...............................................................................................................................................196 Travel gearbox, checking oil level / topping up with oil .............................................................................................................196 Travel gearbox - Changing oil ........................................................................................................................................197 Brake-chamber - Changing the oil .....................................................................................................................................198 Travel gearbox, breather filter ......................................................................................................................................198 TRAVEL GEARBOX, PN 2763214 ...............................................................................................................................................199 Travel gearbox - Checking the oil level / Topping up with oil ........................................................................................................199 Travel gearbox - Changing oil ........................................................................................................................................200 Pre-chamber - Changing the oil ......................................................................................................................................200 Brake chambers - Changing oil ........................................................................................................................................201 Breather filters .....................................................................................................................................................201 CRAWLER TRACKS ...........................................................................................................................................................202 Track rollers.........................................................................................................................................................203 Track tensioner ......................................................................................................................................................204 Pressure-accumulator inspection regulations ..........................................................................................................................205 Checking the gas charging pressure in the pressure accumulator........................................................................................................205 SWING RING ...............................................................................................................................................................206 Swing ring - Instructions.............................................................................................................................................206 Bearing races.........................................................................................................................................................206 CENTRAL LUBRICATING ......................................................................................................................................................208 Design and function ..................................................................................................................................................208 Function .............................................................................................................................................................209 Filling up the grease container ......................................................................................................................................210 Breather filter ......................................................................................................................................................210 Checking the greasing pressure .......................................................................................................................................211 Checking the greasing pressure .......................................................................................................................................212 Unblocking a grease line .............................................................................................................................................213 Unblocking a grease line .............................................................................................................................................213 Oilfilter (hydraulic circuit grease pump) ............................................................................................................................214 Grease filter (Filling the grease container) .........................................................................................................................215 Grease filter (Grease lines) .........................................................................................................................................216 OTHER MAINTENANCE ........................................................................................................................................................217 Heating and air conditioning .........................................................................................................................................217 Working equipment, checking for cracks ...............................................................................................................................217 Hydraulic ladder .....................................................................................................................................................218 Pressure-accumulator inspection regulations .........................................................................................................................219 Extract from the regulations..........................................................................................................................................219 Checking the gas charging pressure in the pressure accumulator........................................................................................................219 ON-BOARD CRANE (OPTIONAL) ................................................................................................................................................220 Monitoring, warning and control elements .............................................................................................................................220 Checking the on-board crane...........................................................................................................................................220 Drive unit ...........................................................................................................................................................221 On-board crane, servicing ............................................................................................................................................221 On-Board crane, checking tightness of fastening bolts ................................................................................................................222 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ...............................................................................................................223 Putting the excavator out of operation ...............................................................................................................................223 Battery storage ......................................................................................................................................................223 Recommissioning ......................................................................................................................................................223 NOTES ...................................................................................................................................................................225 4 REPAIR WORK.................................................................................................................................................................227 SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR ...................................................................................................................229 REPAIR WORK - SAFETY INSTRUCTIONS.........................................................................................................................................231 FIRE AND EXPLOSION HAZARD ................................................................................................................................................233 HYDRAULIC SYSTEM..........................................................................................................................................................234 Repair ...............................................................................................................................................................234 Hydraulic hoses β Instructions ......................................................................................................................................234 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS...............................................................................................................................235 WELDING OPERATIONS - SAFETY INSTRUCTIONS .................................................................................................................................236 NOTES ....................................................................................................................................................................237 5 ANNEX.......................................................................................................................................................................239 TROUBLESHOOTING ..........................................................................................................................................................241 Instructions on troubleshooting ......................................................................................................................................241 Layout of the fault table ............................................................................................................................................241 Possible causes ......................................................................................................................................................241 Measures .............................................................................................................................................................241 Section ..............................................................................................................................................................241 FAULT TABLES .............................................................................................................................................................242 Working hydraulics β Fault table .....................................................................................................................................242 Track drive β Fault table ............................................................................................................................................243 Swing mechnism β Fault table .........................................................................................................................................244 Central lubricating system β Fault table .............................................................................................................................245 HYDRAULIC CIRCUIT DIAGRAM ................................................................................................................................................246 ABBREVIATIONS ............................................................................................................................................................247 TECHNICAL DATA ...........................................................................................................................................................249 NOTES ...................................................................................................................................................................259 6 INDEX.......................................................................................................................................................................261
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contactΒ [email protected]
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