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Cat Bucyrus RH340B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD
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Description
Cat Bucyrus RH340B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH340B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD
Language : English
Pages : 308
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus RH340B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD
PREFACE:
About this Operating Instructions:
- These operating instructions are designed to famil- iarize the operator with the machine and its
desig- nated use. - The operating instructions contain important in- formation on how to operate the machine
safely, properly and with maximum efficiency. Observing these instructions helps to
prevent hazardous situations, to reduce repair costs and downtimes and to increase the
reliability and service life of the machine. - The operating instructions must be supplemented by the respective national rules and
regulations for accident prevention and environmental protection. - The operating instructions must always be avail- able in the driver’s cab of the machine.
The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
▪ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
▪ maintenance (inspection, servicing, repair) and / or
▪ transport.
- In addition to the operating instructions and the mandatory rules and regulations for
accident pre- vention and environmental protection in the user’s country and at the place where the
machine is to be used, the generally recognized technical rules for safe and proper working
must be observed ¹ - The operating instructions are directed to the min- ing-machine specialist. They cannot provide
basic know-how. This can be acquired, for example, in several days’ instruction by a
qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for
operators or maintenance per- sonnel. - The Bucyrus HEX after-sales service will be pleased to deal with any queries you
may have after reading through the operating instructions. - All Bucyrus HEX operating manuals are issued in German and then translated. Even a good transla-
tion may give rise to questions which Bucyrus HEX will be pleased to answer. - The operating instructions are not work instruc- tions for carrying out major repairs.
Such work is willingly done for you by the Bucyrus HEX after-
sales service.
TABLE OF CONTENTS:
Cat Bucyrus RH340B Hydraulic Excavator Operating Instruction Manual – PDF DOWNLOAD
1 INTRODUCTION................................................................................................................................................................ 13 PREFACE .................................................................................................................................................................. 15 About this Operating Instructions .................................................................................................................................... 15 Further machine documentation ........................................................................................................................................ 15 WARRANTY ................................................................................................................................................................. 16 FUNDAMENTAL SAFETY INSTRUCTIONS .......................................................................................................................................... 17 Warnings and symbols ................................................................................................................................................. 17 DESIGNATED USE ........................................................................................................................................................... 18 ORGANIZATIONAL MEASURES .................................................................................................................................................. 19 Selection and qualification of personnel; basic responsibilities ..................................................................................................... 20 Safety instructions governing specific operational phases ............................................................................................................ 20 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables .... 21 Warning of special dangers ........................................................................................................................................... 22 Gas, dust, steam and smoke ........................................................................................................................................... 22 Hydraulic equipment .................................................................................................................................................. 23 FIRE AND EXPLOSION HAZARD ................................................................................................................................................ 24 NOTES .................................................................................................................................................................... 25 2 OPERATION................................................................................................................................................................... 27 OPERATION - SAFETY INSTRUCTIONS .......................................................................................................................................... 29 Operating Instructions, where to store it in the driver’s cab ........................................................................................................ 30 FIRE AND EXPLOSION HAZARD................................................................................................................................................. 31 DESCRIPTION OF THE EXCAVATOR ............................................................................................................................................. 32 Excavator layout ..................................................................................................................................................... 33 Undercarriage ........................................................................................................................................................ 34 Superstructure ....................................................................................................................................................... 34 Drive ................................................................................................................................................................ 34 Hydraulic system ..................................................................................................................................................... 34 Control and Monitoring Platform (CAMP) ............................................................................................................................... 34 Board-Control-System (BCS) ........................................................................................................................................... 35 Demand control / Zero-flow regulation................................................................................................................................. 35 Automatic reset to idling............................................................................................................................................. 35 Electrical system .................................................................................................................................................... 35 Signs ................................................................................................................................................................ 37 Entering and leaving the machine, Safety instructions ................................................................................................................ 38 Access ladder lighting ............................................................................................................................................... 38 Swinging ladder ...................................................................................................................................................... 39 Folding ladder (optional) ............................................................................................................................................ 40 Escape ladder (optional) ............................................................................................................................................. 41 Switching the cab interior lighting on and off ....................................................................................................................... 42 Switching the maintenance lights on and off .......................................................................................................................... 43 Emergency shut-off function .......................................................................................................................................... 44 Shutting off the supply voltage (battery main switch) ................................................................................................................ 45 Driver’s seat ....................................................................................................................................................... 46 Reducing operators exposure to vibrations ............................................................................................................................ 48 Trainer's / instructor's seat ........................................................................................................................................ 48 Windscreen washer .................................................................................................................................................... 48 Fire extinguisher..................................................................................................................................................... 49 Automatic fire-extinguishing system (optional) ....................................................................................................................... 50 Harness (optional) ................................................................................................................................................... 51 MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................. 54 Engine 1 (LH), control and monitoring ................................................................................................................................ 61 Engine 2 (RH), control and monitoring ................................................................................................................................ 63 PUTTING THE MACHINE INTO OPERATION ....................................................................................................................................... 80 Reducing the operator's exposure to noise ............................................................................................................................ 80 Refuelling ........................................................................................................................................................... 80 Back-up heating (option), filling in fuel ............................................................................................................................ 81 Service station (tanklift) ........................................................................................................................................... 81 Switching the electrical system on and off ........................................................................................................................... 87 Engines, emergency shut-off .......................................................................................................................................... 87 Preheating system for engine and hydraulic oil (optional) ............................................................................................................ 88 Fuel preheating system (optional) .................................................................................................................................... 89 STARTING AND STOPPING THE ENGINES ........................................................................................................................................ 90 Starting the engines ................................................................................................................................................. 90 Starting the left-hand engine......................................................................................................................................... 90 Starting the right-hand engine........................................................................................................................................ 90 Engines – adjusting the speed ........................................................................................................................................ 91 Starting the engines at low temperatures ............................................................................................................................. 91 Shutting off the engines ............................................................................................................................................. 92 Shutting off the left-hand engine..................................................................................................................................... 92 Shutting off the right-hand engine.................................................................................................................................... 92 AIR CONDITIONER (OPTIONAL) ............................................................................................................................................... 93 Back-up heating driver’s cab (optional) .............................................................................................................................. 93 Back-up heating (optional) ........................................................................................................................................... 94 TRAVELLING, SAFETY INSTRUCTIONS .......................................................................................................................................... 95 TRAVELLING ............................................................................................................................................................... 96 Superstructure basic position ........................................................................................................................................ 96 Travelling forwards/backwards ........................................................................................................................................ 96 Superstructure holding brake .........................................................................................................................................100 Track parking brake ..................................................................................................................................................100 TRANSPORTING THE MACHINE .................................................................................................................................................101 Transport - Safety instructions ......................................................................................................................................101 WORKING OPERATION - SAFETY INSTRUCTIONS ..................................................................................................................................102 WORKING OPERATION ........................................................................................................................................................104 Before starting work .................................................................................................................................................104 Activating the electronic excavator control ..........................................................................................................................104 Swinging the superstructure ..........................................................................................................................................105 Braking the superstructure ...........................................................................................................................................105 Working ..............................................................................................................................................................106 After daily operation ................................................................................................................................................107 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS .......................................................................................................................108 Securing the machine .................................................................................................................................................109 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ...........................................................................................................110 NOTES ....................................................................................................................................................................111 3 INSPECTION AND SERVICING....................................................................................................................................................113 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ...........................................................................................................................115 INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD .................................................................................................................121 INSPECTION AND SERVICING PLANS - INSTRUCTIONS ............................................................................................................................123 Intervals ............................................................................................................................................................123 Change of engine oil .................................................................................................................................................123 Air-intake system ....................................................................................................................................................123 Oils / Greases .......................................................................................................................................................123 Cleaning jobs ........................................................................................................................................................123 Components ...........................................................................................................................................................123 Plan V ...............................................................................................................................................................125 Plan N ...............................................................................................................................................................127 Plan T ...............................................................................................................................................................129 Plan A – E ...........................................................................................................................................................131 LUBRICATING CHART ........................................................................................................................................................138 Lubricating chart – Grease (legend) ..................................................................................................................................139 Filling quantities - Grease...........................................................................................................................................139 INSPECTION PLAN - OIL ....................................................................................................................................................140 Inspection plan – Oil (legend) .......................................................................................................................................141 Filling quantities - oil .............................................................................................................................................142 Filling quantities - other............................................................................................................................................142 LUBRICANTS ...............................................................................................................................................................143 Notes on the selection of oils and greases ...........................................................................................................................143 Avoid mixing of different hydraulic fluids ...........................................................................................................................143 I. Oils for combustion engines and compressors .......................................................................................................................144 II. Oils for hydraulic system (selection) ............................................................................................................................145 III.a Oils for pump distribution gearboxes ...........................................................................................................................146 III.b Oils for swing gearboxes .......................................................................................................................................147 III.c Oils for travel gearboxes ......................................................................................................................................148 V. Greases for bearings and swing rings ..............................................................................................................................149 SERVICING WORK ...........................................................................................................................................................150 Hose line for oil and cooling liquid changes .........................................................................................................................150 ENGINE ...................................................................................................................................................................151 Engine - Safety instructions .........................................................................................................................................151 Checking the engine oil level / Topping up ..........................................................................................................................152 Engine oil reservoir, checking the oil level / topping up ............................................................................................................153 Engine oil, change ...................................................................................................................................................154 Engine oil reservoir, draining the oil off ...........................................................................................................................156 Bypass oil filter, replace ...........................................................................................................................................158 EliminatorTM filter and centrifuge ...................................................................................................................................159 COOLING SYSTEM ...........................................................................................................................................................161 Radiators ............................................................................................................................................................162 Cooling liquid change ................................................................................................................................................164 Water filter, replace ................................................................................................................................................165 Cold-starting fluid (ether) - Replacing the pressure vessel ..........................................................................................................166 AIR-INTAKE SYSTEM ........................................................................................................................................................167 Main filter elements, removal and installation .......................................................................................................................168 Main filter elements, checking and cleaning ..........................................................................................................................169 Safety filter element, replace .......................................................................................................................................170 Air-intake lines .....................................................................................................................................................171 Dust collection ......................................................................................................................................................171 FUEL SYSTEM ..............................................................................................................................................................172 Fuel system - Safety instructions ....................................................................................................................................172 Replacing the fuel filter ............................................................................................................................................172 Venting the fuel system ..............................................................................................................................................173 Cleaning the fuel tanks ..............................................................................................................................................173 Water trap (option) ..................................................................................................................................................175 ELECTRICAL SYSTEM .......................................................................................................................................................177 Electrical system - Safety instructions ..............................................................................................................................177 Alternator - Instructions ............................................................................................................................................177 Battery ..............................................................................................................................................................178 Switchgear cabinet ...................................................................................................................................................180 Floodlight projector, replacing the lamp .............................................................................................................................182 HYDRAULIC SYSTEM .........................................................................................................................................................184 Hydraulic system - Safety instructions ...............................................................................................................................184 Depressurizing the hydraulic system ..................................................................................................................................184 Checking the hydraulic oil level .....................................................................................................................................185 Changing the hydraulic oil return-flow (hydraulic oil reservoir) .....................................................................................................187 Bypass valves (hydraulic oil reservoir) ..............................................................................................................................189 Breather filter ......................................................................................................................................................190 Filter (control circuit)..............................................................................................................................................191 High-pressure filter for working hydraulics ..........................................................................................................................192 High-pressure filters for the servo circuit ..........................................................................................................................193 High-pressure filters for feeding circuits and swing pumps ...........................................................................................................194 High-pressure filters for swing circuit ..............................................................................................................................195 Bearing flushing for main pumps, replace filter ......................................................................................................................196 Changing the hydraulic oil ...........................................................................................................................................197 Venting the hydraulic system..........................................................................................................................................200 Cleaning the hydraulic oil cooler.....................................................................................................................................201 Electronic excavator controls.........................................................................................................................................202 Pressure accumulator - Emergency lowering.............................................................................................................................203 PUMP TRANSFER GEARBOX ....................................................................................................................................................204 Checking the gearbox oil level / Topping up with oil .................................................................................................................204 Pre-chambers, checking oil level, topping up with oil ................................................................................................................204 Changing the gearbox oil .............................................................................................................................................205 Pre-chambers, changing the gearbox oil ...............................................................................................................................206 Gearbox venting ......................................................................................................................................................206 Pre-chamber venting ..................................................................................................................................................207 Pump transfer gearbox lube oil filters ...............................................................................................................................208 SWING GEARBOX ............................................................................................................................................................209 Swing Gearbox - Checking the oil level / Topping up with oil .........................................................................................................209 Changing the gearbox oil .............................................................................................................................................210 Swing Gearbox venting ................................................................................................................................................210 TRAVEL GEARBOX (GEARBOX P/N 3683483) ....................................................................................................................................211 Travel gearbox - Checking the oil level / Topping up with oil ........................................................................................................211 Travel gearbox - Changing oil ........................................................................................................................................212 Travel gearbox - Breather filter .....................................................................................................................................213 TRAVEL GEARBOX(GEARBOX P/N 3683496) .....................................................................................................................................214 Travel gearbox - Checking the oil level / Topping up with oil ........................................................................................................214 Travel gearbox - Changing oil ........................................................................................................................................216 Travel gearbox -Breather filter ......................................................................................................................................217 CRAWLER TRACKS ...........................................................................................................................................................218 Track rollers ........................................................................................................................................................219 Track tensioner ......................................................................................................................................................220 Pressure-accumulator inspection regulations ..........................................................................................................................221 Checking the gas charging pressure in the pressure accumulator........................................................................................................221 SWING RING ...............................................................................................................................................................222 Swing ring - Instructions.............................................................................................................................................222 Bearing races.........................................................................................................................................................222 CENTRAL LUBRICATING ......................................................................................................................................................224 Design ...............................................................................................................................................................224 Function .............................................................................................................................................................225 Filling up the grease container ......................................................................................................................................226 Breather filter ......................................................................................................................................................226 Checking the greasing pressure .......................................................................................................................................227 Unblocking a grease line..............................................................................................................................................228 Oilfilter (hydraulic circuit grease pump) ............................................................................................................................229 Grease filter (Filling the grease container) .........................................................................................................................230 Grease filter (Grease lines) .........................................................................................................................................231 OTHER MAINTENANCE ........................................................................................................................................................232 Engine ...............................................................................................................................................................232 Heating and air conditioning .........................................................................................................................................232 Hydraulic ladder, pressure accumulator ...............................................................................................................................233 Pressure-accumulator inspection regulations ..........................................................................................................................234 Extract from the German regulations...................................................................................................................................234 Checking the gas charging pressure in the pressure accumulator........................................................................................................234 ON-BOARD CRANE (OPTIONAL) ................................................................................................................................................235 Monitoring, warning and control elements .............................................................................................................................235 Checking the on-board crane...........................................................................................................................................235 Drive unit ...........................................................................................................................................................236 On-board crane........................................................................................................................................................236 On-Board crane, checking tightness of fastening bolts ................................................................................................................237 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ...............................................................................................................238 Putting the excavator out of operation ...............................................................................................................................238 Battery storage ......................................................................................................................................................238 Recommissioning ......................................................................................................................................................238 NOTES ...................................................................................................................................................................239 4 REPAIR WORK.................................................................................................................................................................241 REPAIR WORK - SAFETY INSTRUCTIONS.........................................................................................................................................243 REPAIR WORK, FIRE AND EXPLOSION HAZARD ...................................................................................................................................244 REPAIR WORK, ENGINE ......................................................................................................................................................245 ELECTRICAL SYSTEM ........................................................................................................................................................246 Assisted starting (with jumper cables) – Safety instructions .........................................................................................................246 Assisted starting (with jumper cables)................................................................................................................................246 Starting the engine with jumper cables (external batteries ...........................................................................................................246 HYDRAULIC SYSTEM .........................................................................................................................................................248 Repair instructions ..................................................................................................................................................248 Hydraulic hoses – Instructions ......................................................................................................................................248 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS...............................................................................................................................249 WELDING OPERATIONS - SAFETY INSTRUCTIONS .................................................................................................................................250 DISPOSAL AT THE END OF THE SERVICE LIFE .................................................................................................................................251 Dismantling and removal instructions .................................................................................................................................251 Risk of deflagrations ................................................................................................................................................251 Risk of fire .........................................................................................................................................................251 Disposing of the machine without polluting the environment ...........................................................................................................251 Further hazardous substances .........................................................................................................................................252 Appropriate disposal of batteries ....................................................................................................................................253 NOTES ....................................................................................................................................................................255 5 ANNEX.......................................................................................................................................................................257 BOARD-CONTROL-SYSTEM .....................................................................................................................................................259 BCS III, what’s that? ................................................................................................................................................259 The keys on the front side ...........................................................................................................................................260 Other elements on the front side .....................................................................................................................................260 BCSIII, the start screen .............................................................................................................................................261 Information given on the start screen, top section ...................................................................................................................262 Information given on the start screen, central section ...............................................................................................................263 Information given on the start screen, lower section .................................................................................................................264 Information given on the “Service” screen ............................................................................................................................265 Engine data screen ...................................................................................................................................................266 Hydraulic data screen ................................................................................................................................................267 Lubrication data screen ..............................................................................................................................................268 Controls adjustment data screen ......................................................................................................................................269 View documents screen ................................................................................................................................................270 Signal table screen ..................................................................................................................................................271 Signal table screen, location ........................................................................................................................................272 Signal table screen, diagram .........................................................................................................................................273 Signal table screen, diagram configuration ...........................................................................................................................274 Code table screen ....................................................................................................................................................275 BCS III, interfaces ..................................................................................................................................................276 USB interface, data storage ..........................................................................................................................................276 Saving data to a USB stick ...........................................................................................................................................277 Saving data to a USB stick, continued ................................................................................................................................278 Saving data to a USB stick, continued ................................................................................................................................279 BCSIII, cleaning .....................................................................................................................................................280 BCSIII, disposal .....................................................................................................................................................280 TROUBLESHOOTING ..........................................................................................................................................................281 Instructions on troubleshooting ......................................................................................................................................281 Layout of the fault table ............................................................................................................................................281 Possible causes ......................................................................................................................................................281 Measures .............................................................................................................................................................281 Section ..............................................................................................................................................................281 FAULT TABLES .............................................................................................................................................................282 Combustion engine - Fault table ......................................................................................................................................282 Working hydraulics – Fault table .....................................................................................................................................283 Track drive – Fault table ............................................................................................................................................284 Swing mechnism – Fault table .........................................................................................................................................285 Central lubricating system – Fault table .............................................................................................................................286 HYDRAULIC CIRCUIT DIAGRAM ................................................................................................................................................287 Vibration data .......................................................................................................................................................287 ABBREVIATIONS ............................................................................................................................................................288 ABBREVIATIONS.........................................................................................................................................................289 TECHNICAL DATA ...........................................................................................................................................................291 Product Specification Sheet...........................................................................................................................................293 page 1............................................................................................................................................................293 page 2............................................................................................................................................................294 page 3............................................................................................................................................................295 page 4............................................................................................................................................................296 page 5............................................................................................................................................................297 page 6............................................................................................................................................................298 page 7............................................................................................................................................................299 page 8............................................................................................................................................................300 NOTES ....................................................................................................................................................................301 6 INDEX.......................................................................................................................................................................303
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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