Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285 – PDF DOWNLOAD

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Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285 – PDF DOWNLOAD

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Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285 – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF

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Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285 – PDF DOWNLOAD

1.Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285
2.Cat BUCYRUS 2000 DUAL & SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING GUIDE Manual PN A6474X226
3.Cat Bucyrus DBT 16C BATTERY CHARGER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING, & SERVICE GUIDE Manual A6474X270
4.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual PN A6474X26

PREFACE:

• This manual is intended to provide GENERAL product information for Bucyrus
  America, Inc. mine power storage batteries. The illustrations, descriptions and
  procedures contained in this publication apply only to Bucyrus America, Inc. mine
  power storage batteries. Bucyrus America, Inc. reserves the right to revise
  models and designs without prior notice.
• This Bucyrus America, Inc. mine power storage battery was manufactured under
  the guidelines, procedures and requirements of the U. S. Federal Coal Mine
  Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart
  0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory
  agency standards.
• At the completion of the manufacturing process, the battery was issued the
  appropriate approval numbers and nameplates indicating it met the technical
  requirements of these regulatory agencies. Any change to the design or
  structure of the battery, without the consent of Bucyrus America, Inc. and these
  regulatory agencies, or any repair or replacement of parts contrary to Bucyrus
  America, Inc.’s instructions, may invalidate these approvals and render the
  battery unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and
  practices regarding the safe operation and maintenance of underground mining
  equipment and strict adherence to the instructions in this manual is necessary for
  the personal safety of those working on or around this battery.
• While this manual attempts to anticipate the most important operations and maintenance
  needs for this battery, unforeseen circumstances may arise that have not been
  addressed in this manual. If any concerns or questions arise, please contact
  your Bucyrus America, Inc. Service Representative immediately.
• This work contains information protected under trade secret and other intellectual
  property laws, and is protected under the U. S. Copyright Act of 1976, as
  amended. This work is provided under license and the license is nontransferable.
• Distribution and access is limited only to authorized personnel.
• Disclosure, reproduction, distribution or unauthorized use may be a violation of
  federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285 – PDF DOWNLOAD

1.Cat Bucyrus Roof Support Carrier VT650MA China VERSATRAC Operation Manual A6474X285

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the VERSATRAC ® 5 3
Who is allowed to operate the VERSATRAC ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Control handle 5 8
Hazard zone 5 17
Starting procedure 5 18
General 5 18
Machine operation 5 19
Shutdown procedure 5 22
Procedures for loading and unloading
The Longwall roof support 5 24
Loading from the long axis of the shield 5 24
Unloading from the long axis of the shield 5 24
Loading from the side of the shield 5 25
Unloading from the side of the shield 5 26
Towing a disabled machine 5 27
Battery change procedure 5 28
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every third shift 5 39
Weekly 5 46
Monthly 5 52
Every three months 5 53
Instructions on the adjustment procedures 5 59
Main relief – primary (main implement) pump section 5 59
Main relief – accumulator pump section 5 60
Unloader valve 5 61
Relief valve – brake cooling manifold 5 62
Pressure reducing valve – HRC pilot control circuit 5 63
Troubleshooting procedures 5 65
Hydraulic system (general) 5 66
Brakes 5 69
Hydraulic cylinders 5 71
Hydraulic pump 5 72
Valves 5 74
6 Technical data
Technical data 6 3
Tightening torques 6 9
Permissible data 6 15
Lubrication fluids and greases 6 15
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

2.Cat BUCYRUS 2000 DUAL & SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING GUIDE Manual PN A6474X226

PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 43

3.Cat Bucyrus DBT 16C BATTERY CHARGER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING, & SERVICE GUIDE Manual A6474X270

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 3
OVERVIEW 3
LOCATION 3
PRE-START 3
STARTING 3
MAINTENANCE 3
PERSONAL PRECAUTIONS 4
THEORY OF OPERATION 6
INTRODUCTION 7
GENERAL 7
INPUT RATINGS
A C VOLTAGE 7
INPUT FREQUENCY RANGE 7
INPUT CURRENT & BATTERY CAPACITIES 7
METERS 7
MOUNTING 7
OUTPUT RATINGS
D C VOLTAGE 8
OUTPUT CURRENT 8
REGULATION 8
INPUT PROTECTION 8
OUTPUT PROTECTION 8
AUTOMATIC ELECTRONIC TIMER 8
GROUND INTEGRITY 8
INSTALLATION INFORMATION
MINIMUM WIRE SIZES 10
ELECTRICAL CONNECTIONS & FIELD WIRING 10
A C INPUT 10
D C INPUT 11
OPERATION
START UP 12
ADJUSTMENTS 12
CIRCUIT DESCRIPTIONS
CIRCUIT OPERATION 13
TABLE OF CONTENTS (Continued)
Page
TROUBLESHOOTING
GENERAL INSPECTION 16
SERVICE INFORMATION 16
SYMPTOMS & CAUSES 17
GROUND AND SHORT CIRCUIT TEST 17
TESTING SILICONE DIODES 18
TESTING CAPACITORS 18

4.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual PN A6474X26

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39

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