CAT Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Operator Manual PN 1421434 – PDF DOWNLOAD

Description

CAT Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Operator Manual PN 1421434 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Operator Manual PN 1421434 – PDF DOWNLOAD

Language : English
Pages : 145
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Operator Manual PN 1421434 – PDF DOWNLOAD

General Information:
The Reedrill SCH5000 series Hydra-Trac and HPR2-Cl drill make an ideal drilling package for a wide
range of mining and construction applications. The SCH5000 Hydra-Trac is easy to operate,
maneuver­ able, and efficient. A fully self-contained drill carrier, the Hydra-Trac consists of
the following main compo­ nents:

1. D-4 type track assemblies with 15 inch triple-bar grousers.
2. Prime mover – Caterpillar model C-10 ATAAC electronic diesel engine rated at 310 B.H.P.@
2100 RPM. The C-10 replaces the 3306 OITA turbo charged after-cooled diesel engine, rated at
285
B.H.P. @1800 RPM. The C-10 is more efficient and meets more stringent E.PA regulations.
3. Hydraulic system, consisting of three (3) hydraulic pumps driven by the prime mover thru an
elastic coupling to the pump drive gearbox.
4. Drill/right-hand tram pump – Rexroth Al 1VLO (late models), Vickers PVD 45 (early models)
Compressor/left-hand tram pump – Rexroth Al I VLO (late models), Vickers PVD 45 (early models)
Drill rotation pump – Vickers PVE-19
5. 350 C.F.M. compressor driven by a piston hydraulic motor, optional 400 C.F.M available.
6. A 12′ chain feed (20′ Model SCH5000CL) powered by a hydraulic piston motor, complete with
a hydraulic powered, scissors type centralizer, an automatic linear rod changer, rack, and hose
reel system.
7. Model HPR2-Cl hydraulic percussion drill complete with nitrogen charge kit.
The SCH5000C / SCH5000CL operator cab is sound suppressive pressurized, with air conditioning.
-“fheTc!IYErrcloses control consoles for tramming, drilling, and positioning, and is mounted on
tneleftsrn·-e-­ of the carrier. The SCH5000 (non-cab machine) is equipped with a drill console
mounted on a hydraulically movable arm for safety and comfortable operation.

Machines equipped with optional dust collector incorporate an additional pump dedicated for opera­
of the dust collector fan.
tion

• The heavy duty 3′ extendable telescoping boom is installed on all SCH5000 / 5000C model ma­
  chines. The boom has large wear pads and all externally mounted cylinders, which combine for
  long component life and easy access for service areas. The combination of the telescoping boom and
  the 12′ feed system provide accurate and fast set-up for all drilling functions. A massive
  non-extendable boom is provided on SCH5000CL machines. This boom system combines with a 20′ feed
  system that can satisfy all high production demands.
• The heavy duty construction and low center of gravity make this self contained carrier a
  highly stable drilling platform.
• Overlapping track pads and track frame with ± 8% oscillation provide positive ground contact when
  !ramming over rough terrain.
• The HPR2-Cl Hydra-Drill is a high performance h draulic rock drill that roduces 3 1 2
  inch (8.9 cm) and larger holes in medium to hard rock.

TABLE OF CONTENTS:

CAT Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Operator Manual PN 1421434 – PDF DOWNLOAD

SECTION 1 SAFETY
Overview of Potential Hazards 1-2
Before Operation 1-3
Clearance from High Voltage Lines 1-3
Operation and After Operation 1-4
Maintenance and Equipment Transfer 1-5
SECTION 2 OPERATOR CONTROLS
Tram / Drill Positioning Controls 2-2
Instrument Panel – Non-Cab with 3306 Engine 2-4
Instrument Panel – Non-Cab with C-10 Engine 2-6
Drilling Controls – Non-Cab Machine 2-8
Instrument Panel – Cab Machine 2-12
Drilling Controls – Cab Machine 2-14
Tramming Controls – Cab Machine 2-16
Drill Positioning Controls – Cab Machine 2-18
Air Ride Seat Adjustment 2-20
SECTION 3 OPERATING PROCEDURES
Personal Safety 3-2
Walk-Around Checks 3-3
Pre-Start Checklist 3-4
Engine and Gearcases 3-5
Pneumatic System 3-5
Feed Table Pivot Pin 3-6
Weekly Checks 3-6
Boom, Feed and Drill 3-7
Drill Accumulators 3-7
Daily Maintenance Checklist , , , 3-8
Mounting & Dismounting Machine , , 3-9
Start-Up Procedure 3-10
Cold Weather Starting 3-11
Tramming-Preliminary Checks and Warnings 3-12
Tramming from Operator’s Cab 3-13
Tramming from Tram Station 3-14
Shutdown Procedure 3-16
SECTION 4 DRILLING PROCEDURES
Loading Drill Steel 4-2
Drill Positioning Procedure 4-4 , I
Ver~i~al Indicator (opti~nal)
Position Feed for Angle Drilling 4-7 1 j
Repositioning Feed or Lowering Feed to Horizontal Position 4-7 L
SECTION 4 DRILLING PROCEDURES
Drilling Procedure 4-10
Collaring the Hole 4-10
Collaring Circuit 4-13
Normal Drilling 4-13
Drilling Practices 4-14
Collaring , 4-14
Hole Deviation 4-14
Feed Pressure 4-14
Drill Pressures 4-14
Adjusting Drill Pressure and Monitioring the Machine 4-14
Plugged Bit and Stuck Drill Steel 4-14
Anti-Jam System (optional) 4-16
Reverse Percussion (optional) 4-18
Adding and Removing Drill Steel 4-20
Adding Drill Steel 4-20
Removing Drill Steel 4-21
~PR2 Drill Shank Replacement 4-23
· Indexing the Swing Cylinder 4-24
SECTION 5 PREVENTIVE MAINTENANCE
[] Hydraulic Oils for Percussion Drills 5-2
Lubricationam:f-lnspeclion 5 3~-
] Engine Oil 5-3
Bolt Maintenance 5-4
Bolt Torque Specifications 5-5 IJ Preventive Maintenance Chart 5-6
SCH5000 Grease Points · Overall Machine 5-8
Grease Point Chart 5-9 lJ Grease Points • Drill & Centralizer 5-1 0
Grease Points• Feed & Feed Drive 5-11
11
Grease Points • Lower Rod Rack & Rod Wrench 5-12
Grease Points • Rod Rack Driveline 5-13
Grease Points• Upper Rod Rack & Hose Reel 5-14
lj Grease Points• Feed Table 5-15
Grease Points • Positioner ( 12 Ft Feed) 5-16
Grease Points • Positioner (20 Ft Feed) 5-17
11
Grease Points• Boom Assembly 5-18
Grease Points• Drill Console Boom (non-cab) 5-19
Grease Points – Cab Mounting 5-20
J Grease Points – Track Assembly 5-21
Grease Point~rleadresrtor20-rt Feed 5-22·–
Grease Points – Fan Drive, Caterpillar C-10 Engine 5-22
/ J Maintenance Record 5-23
· II Introduction V
BI615940 Table of Contents
SECTION 6 DRILL MAINTENANCE
Charging the Accumulators 6-2
Requirements 6-2
Procedure 6-3
Checking the Accumulator Charge Pressure 6-4
Accumulator Charge Kit 6-6
Drill Lubrication 6-7
Grease Lubrication with a Hand Grease Gun 6-7
Grease Specifications 6-7
Automatic Lubrication 6-7
Automatic Grease Lubricator Operation 6–8
SECTION 7 DUST CONTROL
Health Hazard Warning 7-1
Dust Collector Assembly 7-2
Function of Dust Collector 7-3
Detailed Function of Components 7-3
Initial Start-up and Tuning 7-4
Dust Collector Valve Adjustment (non-electronic engine) 7-5
Dust Collector Valve Adjustment (electronic engine) 7-6
Air Pressure Regulator Adjustment 7-7
Fan Speed Adjustment 7-8
Filter Elements 7-10 ·
Dust Collector Efficiency 7-10
Operational Variables 7-11
Fine Tuning : 711
Manometer Setup Instructions 7-13
Timer Installation 7-14
To Set Timer 7-14
Control Circuit (Hydraulic, Electric and Air) 7-15
Fan Removal and Installation 7-16
Troubleshooting Hints 7-17
SECTION 8 GLOSSARY

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V