Cat BUCYRUS SCH5000 Hydraulic Track Drill Operator and Maintenance Manual 343654 – PDF DOWNLOAD

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Cat BUCYRUS SCH5000 Hydraulic Track Drill Operator and Maintenance Manual 343654 – PDF DOWNLOAD

FILE DETAILS:

Cat BUCYRUS SCH5000 Hydraulic Track Drill Operator and Maintenance Manual 343654 – PDF DOWNLOAD

Language : English
Pages :146
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat BUCYRUS SCH5000 Hydraulic Track Drill Operator and Maintenance Manual 343654 – PDF DOWNLOAD

Overview of Potential Hazards

The Track Drill is a heavy moving machine with a boom capable of extending its reach vertically and horizontally. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimized if the machine is properly inspected and maintained. The operators should read this manual and have been trained to use the machine in an appropriate and safe manner. Should any questions arise concerning the maintenance or operation of the machine contact the manufacturer at 1-800-258-0009.

Before Operation
• Do notify the owner of overhead or underground power lines before drilling. Be sure to comply
with all local regulations regarding safe operating distances from power lines. See table 1-1 for
general guidelines for safe distances from high voltage lines.
• Do study this manual and fully understand the controls.
• Do be sure all safety guards are securely in place.
• Do wear safety helmet, glasses and hearing protection when operating or working on machine.
• Do be sure all personnel are clear of the machine and work area before starting the engine or
operating machine.
• Do be sure drill area is clear of all obstructions before operating machine.
• Do attach safety chain when using towbar.
• Do Not operate machine with:
• Hydraulic or air leaks
• Broken or damaged electrical wiring or components
• Damaged hydraulic hoses or fittings
• Worn or damaged parts

Operation
• Do examine the surface before drilling to determine the possible presence of unfired explosives.
• Do provide sufficient ventilation when running the engine in an enclosed area. Exhaust gasses
contain carbon monoxide, a deadly poison, which is colorless and odorless.
• Do keep work areas clean and clear of cuttings, hand tools and other objects.
• Do place feed in horizontal position with feed resting on feed rest (if equipped) when tramming
over rough ground or during long moves. When moving from hole to hole, be sure feed is high
enough to clear ground obstacles. If feed hits something while tramming, feed can fall causing
serious injury or death.
• Do Not use the machine for any other purpose than what it was designed for. This machine is
designed for blasthole drilling operations only.
• Do Not wear jewelry or loose fitting clothing when working on machinery. Keep clothing and
hands clear of moving parts.
• Do Not travel on steep inclines, soft or unstable ground or close to unsupported excavations.
• Do Not move boom or machine if it is in a potentially unstable position.
• Do Not stand directly under a boom or feed.
• Do Not drill into or near a “bootleg” hole or any hole that may contain explosives.
After Operation
• Follow Shut Down Procedures as listed in Operator’s Manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat BUCYRUS SCH5000 Hydraulic Track Drill Operator and Maintenance Manual 343654 – PDF DOWNLOAD

SECTION 1 SAFETY
Overview of Potential Hazards 1-2
Before Operation 1-3
Clearance from High Voltage Lines 1-3
Operation and After Operation 1-4
Maintenance and Equipment Transfer 1-5
Stability Limits 1-6
SECTION 2 OPERATOR CONTROLS
Tram / Drill Positioning Controls 2-2
Instrument Panel – Non-Cab with 3306 Engine 2-4
Instrument Panel – Non-Cab with C11 Engine 2-6
Drilling Controls – Non-Cab Machine 2-8
Instrument Panel – Cab Machine 2-12
Drilling Controls – Cab Machine 2-14
Tramming Controls – Cab Machine 2-16
Drill Positioning Controls – Cab Machine 2-18
Air Ride Seat Adjustment 2-20
SECTION 3 OPERATING PROCEDURES
Personal Safety 3-2
Walk-Around Checks 3-3
Pre-Start Checklist 3-4
Engine and Gearcases 3-5
Pneumatic System 3-5
Feed Table Pivot Pin 3-6
Weekly Checks 3-6
Boom, Feed and Drill 3-7
Drill Accumulators 3-7
Daily Maintenance Checklist 3-8
Mounting & Dismounting Machine 3-9
Start-Up Procedure 3-10
Cold Weather Starting 3-11
Tramming-Preliminary Checks and Warnings 3-12
Tramming from Operator’s Cab 3-13
Tramming from Tram Station 3-14
Shutdown Procedure 3-16
SECTION 4 DRILLING PROCEDURES
Loading Drill Steel 4-2
Drill Positioning Procedure 4-4
Position Feed for Vertical Drilling 4-6
Vertical Indicator (optional) 4-6
Position Feed for Angle Drilling 4-7
Repositioning Feed or Lowering Feed to Horizontal Position 4-7
Hydraulic Oils for Percussion Drills 5-2
Lubrication and Inspection 5-3
Engine Oil 5-3
Bolt Maintenance 5-4
Bolt Torque Specifications 5-5
Preventive Maintenance Chart 5-6
SCH5000 Grease Points – Overall Machine 5-8
Grease Point Chart 5-9
Grease Points – Drill & Centralizer 5-10
Grease Points – Feed & Feed Drive 5-11
Grease Points – Lower Rod Rack & Rod Wrench 5-12
Grease Points – Rod Rack Driveline 5-13
Grease Points – Upper Rod Rack & Hose Reel 5-14
Grease Points – Feed Table 5-15
Grease Points – Positioner (12 Ft Feed) 5-16
Grease Points – Positioner (20 Ft Feed) 5-17
Grease Points – Boom Assembly 5-18
Grease Points – Drill Console Boom (non-cab) 5-19
Grease Points – Cab Mounting 5-20
Grease Points – Track Assembly 5-21
Grease Points – Headrest for 20 Ft Feed 5-22
Grease Points – Fan Drive, Caterpillar C10 & 11 Engine 5-22
Maintenance Record 5-23
Table of Contents
SECTION 4 DRILLING PROCEDURES
Final Checks 4-9
Drilling Procedure 4-10
Collaring the Hole 4-10
Collaring Circuit 4-13
Normal Drilling 4-13
Drilling Practices 4-14
Collaring 4-14
Hole Deviation 4-14
Feed Pressure 4-14
Drill Pressures 4-14
Adjusting Drill Pressure and Monitioring the Machine 4-14
Plugged Bit and Stuck Drill Steel 4-14
Anti-Jam System (optional) 4-16
Reverse Percussion (optional) 4-18
Adding and Removing Drill Steel 4-20
Adding Drill Steel 4-20
Removing Drill Steel 4-21
Drill Shank Replacement 4-23
Indexing the Swing Cylinder 4-24
Charging the Accumulators 6-2
Requirements 6-2
Procedure 6-3
Checking the Accumulator Charge Pressure 6-4
Accumulator Charge Kit 6-6
Drill Lubrication 6-7
Grease Lubrication with a Hand Grease Gun 6-7
Grease Specifications 6-7
Automatic Lubrication 6-7
Automatic Grease Lubricator Operation 6-8
SECTION 7 DUST CONTROL
Health Hazard Warning 7-1
Dust Collector Assembly 7-2
Function of Dust Collector 7-3
Detailed Function of Components 7-3
Initial Start-up and Tuning 7-4
Dust Collector Valve Adjustment (3306 engine) 7-5
Dust Collector Valve Adjustment (C10 & C11 engine) 7-6
Air Pressure Regulator Adjustment 7-7
Timer Adjustment 7-8
Fan Speed Adjustment 7-8
Filter Elements 7-10
Dust Collector Efficiency 7-10
Operational Variables 7-11
Fine Tuning 711
Manometer Setup Instructions 7-13
Timer Installation 7-14
To Set Timer 7-14
Control Circuit (Hydraulic, Electric and Air) 7-15
Fan Removal and Installation 7-16
Troubleshooting Hints 7-17
SECTION 8 GLOSSARY

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M