Cat Bucyrus SD345 Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

Description

Cat Bucyrus SD345 Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus SD345 Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

Language : English
Pages : 594
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat Bucyrus SD345 Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

Safety Information:
Before Operation:
• Do study the Operator’s manual and fully understand the controls.
• Do be sure all safety guards are securely in place. Replace any damaged or missing guards.
• Do be sure all nameplates and decals pertaining to safety, operation, and maintenance are
in place and not damaged. Replace any damaged or missing nameplates or decals. Refer to decal
locator drawings in this section.
• Do be sure all personnel are clear of the machine and work area before starting the engine
or operat- ing the machine.
• Do be sure drill area is clear of all obstructions before operating machine.
• Do attach safety chain when using towbar.
• Do wear safety helmet, glasses and hearing protection when operating or working on machine.
• Do Not operate machine with:
• Hydraulic or air leaks.
• Damaged hydraulic hoses or fittings.
• Broken or damaged electrical wiring.
• Damaged or missing guards and shields.
• Damaged structural members.
• Worn or damaged mechanical parts.
• Damaged or missing fasteners.
• Broken, damaged, or malfunctioning controls.
Operation:
• Do examine the surface before drilling to determine the possible presence of unfired
explosives.
• Do provide sufficient ventilation when running the engine in an enclosed area. Exhaust
gases contain carbon monoxide, a deadly poison, which is colorless and odorless.
• Do keep work area clean and clear of mud, snow, ice, fluids, hand tools and other objects.
• Do raise the drill feed before moving the machine. Raise it high enough to allow for rough
ground or small hills. Drill feed can fall causing serious injury or death.
• Do wear seat belt and operate machine with door closed on cab machines.
• Do use PPE (personal protection equipment) appropriate for the conditions you are working
in; e.g. safety helmet, safety glasses, hearing protection, gloves, respirator and safety shoes.
• Do maintain minimum clearance from high voltage wires (see Table 1-1). Check with power
company and local regulations for specific guidelines and safety information.
• Do Not use the machine for any other purpose than what it was designed for.
• Do Not wear loose clothing or jewelry; keep clothing and hands clear of moving parts.
• Do Not travel on steep inclines, soft or unstable ground, or close to unsupported
excavations.
• Do Not move boom or machine if it is in a potentially unstable position.
• Do Not stand directly under a boom or feed.

TABLE OF CONTENTS:

Cat Bucyrus SD345 Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

INTRODUCTION
Standard Features and Options iii
Table of Contents iv
U S / Metric Conversions viii
Glossary of Terms x
Component Locations xii
Optional Cab, Swing Arm, and Canopy xvi
SAFETY SECTION 1
Hazard Classification 1-3
Safety Sign Symbols 1-4
Safety Information 1-7
Safety Sign List (Machines without Enclosures) 1-9
Safety Sign Location (Machines without Enclosures) 1-10
Safety Sign List (Machines with Enclosures) 1-13
Safety Sign Location (Machines with Enclosures) 1-14
Safety Signs 1-16
MAINFRAME/TRACKS SECTION 2
Track Oscillation Cylinders 2-2
Track Maintenance 2-5
Track Tension Adjustment 2-7
Metric Bolt Torque Specifications 2-8
Track Assembly 2-9
Separate Track Chain Assembly 2-9
Track Link – Repair & Replace 2-10
Track Shoe (grouser) – Mounting to Track Chain 2-12
Grouser Bolt Torque (Direct Torque Method) 2-14
Grouser Bolt Torque (Torque Turn Method) 2-15
Track Chain & Shoe – Assembly & Installation 2-16
Crawler Carriage 2-18
Final Drive – General Description 2-18
Final Drive – Removal from Track Frame 2-19
Final Drive – Installation into Track Frame 2-20
Final Drive Maintenance 2-21
Recommended Oils 2-22
Final Drive Assembly 2-24
Parking Brake – Description 2-25
Parking Brake – Removal & Installation 2-27
Towing Procedure – Gear Drive Disconnect 2-27
Idler Unit 2-28
Track Rollers 2-35
Support Rollers 2-40
BI621947
Introduction v
Table of Contents
POWER TRAIN SECTION 3
Power Pack 3-2
Fuel System 3-4
Engine Oil and Filter 3-8
Engine Radiator 3-10
Coolers 3-11
Changing Hydraulic Oil 3-14
HYDRAULIC/ELECTRICAL SYSTEMS SECTION 4
Tram Valve Components 4-2
Drill Control Circuit 4-4
Drill Console Tram Circuit 4-6
Dual Boom Piping 4-7
Drill Console Assembly 4-8
Main Engine Harness 4-9
Valve Tray Harness 4-10
Wiring Harnesses 4-11
Junction Box 4-12
Drill Console Tram Control Wiring 4-13
Shutdown Switch 4-14
Joysticks 4-15
Hydraulic Piping – Rexroth 4-17
Hydraulic Piping – Oilgear 4-18
Boom and Feed Piping 4-19
Hydraulic Piping – Swing Arm Machines 4-20
Boom and Feed Piping – Swing Arm Machines 4-21
AIR SYSTEM SECTION 5
Air Receiver Tank 5-2
Air System Components 5-7
Compressor Oil Piping 5-9
Thermostatic Bypass Valve 5-9
Compressor Assembly – 300 CFM with Variable Displacement Motor 5-10
Drive Coupling 5-13
Drill String Grease System (optional) 5-14
Detergent System (optional) 5-16
BI621947
vi Introduction
Table of Contents
BOOM & FEED COMPONENTS SECTION 6
Boom Lift Cylinder 6-2
Boom Swing Cylinderl 6-4
Feed Dump Cylinder 6-6
Feed Swing Cylinder 6-8
Feed Extension Cylinder 6-10
Boom Shim/Wear Pads 6-12
Feed Table Pivot Pin 6-23
HPR4519/5123 Hydraulic Rock Drill Mounting 6-24
Mounting Slide Adjustment 6-25
HPR1H-ATW Hydraulic Rock Drill Mounting 6-26
Feed Chain Adjustment 6-28
Hose Reel Timing 6-30
PRESSURE SETTINGS & ADJUSTMENTS SECTION 7
Engine Adjustments 7-3
Brake Valve Adjustments 7-4
Tram Valve Identification 7-7
Tram Valve Adjustments 7-8
Tram Valve/Joystick Adjustments 7-10
Boom Joystick Adjustment 7-12
Joystick Adjustments 7-13
Main Pump Adjustments – Rexroth 7-16
Auxiliary Pump Adjustments – Rexroth 7-18
Main Pump Adjustments – Oilgear 7-20
Auxiliary Pump Adjustments – Oilgear 7-22
Drill Valve Adjustments 7-24
Compressor Speed and Motor Adjustment 7-28
Compressor Drive Coupling 7-30
Dust Collector Assembly 7-32
Centralizer 7-45
Vertical Indicator 7-46
Drill Backpressure Valve 7-48
VENDOR SERVICE INFORMATION SECTION 8
Index to Service Information 8-2
HYDRAULIC ROCK DRILL REPAIR SECTION 9
HPR4519/5123 Hydraulic Rock Drill Service Manual
BI621947
Introduction vii
Table of Contents
LUBRICATION AND TORQUE SPECIFICATIONS SECTION 10
Hydraulic Oils for Percussion Drills 10-2
Lubrication and Inspection 10-3
Maintenance Schedule – Moderate Climate 10-4
Maintenance Schedule – Cold Climate 10-5
Recommended Engine Oils 10-6
Preventative Maintenance 10-7
Bolt Torque Specifications 10-8
Maintenance Record 10-9

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