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Cat Bucyrus SKF-98 Infinity Blasthole Drill Service Manual SN TRX68SKFPDN9K0008 – PDF DOWNLOAD
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Cat Bucyrus SKF-98 Infinity Blasthole Drill Service Manual SN TRX68SKFPDN9K0008 – PDF DOWNLOAD
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Description
Cat Bucyrus SKF-98 Infinity Blasthole Drill Service Manual SN TRX68SKFPDN9K0008 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus SKF-98 Infinity Blasthole Drill Service Manual SN TRX68SKFPDN9K0008 – PDF DOWNLOAD
Language : English
Pages : 717
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus SKF-98 Infinity Blasthole Drill Service Manual SN TRX68SKFPDN9K0008 – PDF DOWNLOAD
Safety Information:
- This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing
the necessary service work to maintain your drill in good operating condition. - This manual contains repair and adjustment information for all major operating systems on the
machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a
new or rebuilt unit than to perform major repairs. Should further information be desired or should
particular problems arise which are not covered sufficiently in this manual, the matter should be
referred to manufacturer. - The descriptions and specifications contained in this manual were in effect at the time of printing.
The right is reserved to make changes at any time without notice and without obligation. - It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation
and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and
understand this manual and all safety, capacity and instruction placards on the machine before
operating the unit, constitutes a misuse of the machine. - It is your responsibility to know the
manufacturer’s specific requirements, government regulations, required precautions and any work
hazards which may exist. You must make these known to all personnel working with the equipment or
in the area, so that all may take the necessary and required safety precautions. Keep all children,
visitors, and untrained personnel away from the equipment. - It is also your responsibility to
operate your equipment with skill, good judgment, and caution. Following recognised safety
procedures will help you avoid accidents. Failure to heed these instructions can result in property
damage, serious injury or death.
TABLE OF CONTENTS:
Cat Bucyrus SKF-98 Infinity Blasthole Drill Service Manual SN TRX68SKFPDN9K0008 – PDF DOWNLOAD
SKF-98~K0008.PDF................................................................................ 0 SKF-98 Infinity Blasthole Drill Serial No.TRX68SKFPDN9K0008 Service Manual.................. 2 Parts Ordering and Product Support...................................................... 4 Safety Information...................................................................... 5 Contents................................................................................ 6 Page Int-5 ......................................................................... 6 Page Int-6 ......................................................................... 7 Page Int-7 ......................................................................... 8 Page Int-8 ......................................................................... 9 Page Int-9 ......................................................................... 10 Page Int-10......................................................................... 11 Page Int-11 ........................................................................ 12 Page Int-12 ........................................................................ 13 Page Int-13......................................................................... 14 Page Int-14......................................................................... 15 Page Int-15......................................................................... 16 Page Int-16......................................................................... 17 Page Int-17 ........................................................................ 18 Page Int-18......................................................................... 19 General Locator......................................................................... 20 General Locator..................................................................... 20 Notes................................................................................... 23 Section 1 Safety........................................................................ 24 Contents............................................................................ 26 Page 1-3 ....................................................................... 26 Safety.............................................................................. 28 Personal Protective Equipment................................................... 28 Noise........................................................................... 28 Electrical Contact.............................................................. 28 Contaminated Air ............................................................... 29 Moving and Rotating Parts....................................................... 30 High Pressure Air or Fluid...................................................... 30 Before Operation................................................................ 30 During Operation................................................................ 31 Maintenance..................................................................... 33 Safety Locator.................................................................. 34 Notes............................................................................... 37 Section 2 Operators Cab / Controls...................................................... 38 Contents............................................................................ 40 Page 2-3 ....................................................................... 40 Graphic Symbol Legend............................................................... 42 Graphic Symbol Legend........................................................... 42 Warning Decals...................................................................... 46 Warning Decals.................................................................. 46 Operator Control and Instrument Panels.............................................. 49 Control Panels.................................................................. 49 Right Hand Control Panel........................................................ 49 Instrument Panel................................................................ 51 Circuit Breakers................................................................ 52 Light Switches.................................................................. 52 System Pressure Gauge Panel..................................................... 53 Left Hand Control Panels........................................................ 55 Cab Foot Controls............................................................... 59 Thread Grease Switch............................................................ 59 Pipe Safety Arm Override Switch................................................. 59 Machine Stability................................................................... 60 Tramming Procedure for SK Series Drills......................................... 60 Track Adjustments............................................................... 60 New Machine Procedure .......................................................... 61 General Maintenance Checks While Tramming....................................... 61 Roller Locations................................................................ 62 Temperature and Condition Record Chart for Walking.............................. 63 Propelling the Machine.......................................................... 64 SKF Transient Stability Limits.................................................. 67 Cab Heater.......................................................................... 68 Cab Heater Fault Isolation...................................................... 68 Air Conditioner..................................................................... 69 T7 Series Split System Air Conditioning Manual.................................. 69 Section 1.0 Technical Data and Control Settings................................ 70 Section 2.0 Installation and Commissioning...................................... 72 Section 3.0 Routine Maintenance Procedures...................................... 78 Section 4.0 Fault Diagnosis..................................................... 79 Section 5.0 Reference Drawings ................................................ 88 Notes............................................................................... 93 Section 3 Main Frame / Crawlers......................................................... 94 Contents............................................................................ 96 Page 3-3........................................................................ 96 Page 3-4........................................................................ 97 Main Frame Repair - General......................................................... 98 Main Frame Repair............................................................... 98 Weld Inspection Schedule............................................................ 99 Main Frame...................................................................... 99 Levelling Jacks.....................................................................100 Levelling Jack Cylinder.........................................................100 Levelling Jacks.................................................................101 Limit Switch....................................................................101 Levelling Jack Cylinders........................................................101 Mast Elevating Cylinders............................................................102 Mast Elevating Cylinders........................................................102 Internal Counterbalance Valve...................................................103 Crawler Assembly....................................................................105 Crawler Assembly................................................................105 Parts List......................................................................106 Crawler Component Repair........................................................106 Tramming............................................................................107 Maintenance Checks for Tramming for SK Series Drills............................107 Track Adjustments...............................................................107 New Machine Procedure...........................................................108 General Maintenance Checks While Tramming......................................108 Roller Locations................................................................109 Temperature and Condition Record Chart for Walking..............................110 Metric Bolt Torque Specifcations....................................................111 Metric Bolt Torque Specification................................................111 Track Tension Adjustment............................................................112 Before Operating the Machine:...................................................112 General Maintenance.............................................................112 Track Assembly..................................................................113 Idler Unit Description..........................................................114 Hydraulic Tensioner.............................................................115 Repair..........................................................................115 Nitrogen Tensioner..............................................................116 Nitrogen Tensioner – Filling Instructions......................................117 Nitrogen Tensioner – Pressure Check.............................................118 Nitrogen Tensioner – Pressure Release...........................................118 Hydraulic Tensioner.................................................................119 Hydraulic Tensioner Assembly....................................................119 Repair..........................................................................119 Track Chain.........................................................................120 Track Chain – Separate..........................................................120 Track Chain Repair..............................................................121 Track Shoes Installation............................................................123 Track Link Position.............................................................123 Track Shoe – Mounting to Track Chain............................................123 Track Shoe Bolt Torque (Direct Torque Method).......................................125 Bolt Torque KN111...............................................................125 Track Shoe Bolt Torque (Torque Turn Method).........................................126 Bolt Torque KN111...............................................................126 Track Chain and Shoe Installation...................................................127 Track Chain with Shoes..........................................................127 Track Chain and Shoe – Assembly and Installation................................127 Final Drive Unit....................................................................129 General Description.............................................................129 Removal from Track Frame........................................................130 Installation into Track Frame...................................................131 Final Drive Maintenance.........................................................132 Final Drive Oil.................................................................133 Final Drive Assembly............................................................135 Parking Brake – Description.....................................................136 Final Drive – Disconnect and Parking Brake......................................137 Towing Procedure – Gear Drive Disconnect........................................137 Parking Brake – Description.....................................................138 Parking Brake – Removal and Installation........................................138 Repair Manual Final Drive Model F100 – General Information......................139 Repair Manual Final Drive Model F100 – Safety Instructions......................144 Repair Manual Final Drive Model F100 – General Specification....................148 Disassembly and Assembly Operations............................................157 Repair Manual Final Drive Model F100 – Troubleshooting..........................191 Repair Manual Final Drive Model F100 – Special Tools............................192 Idler Unit..........................................................................193 Idler Unit – Assembly...........................................................193 Idler Unit – Removal............................................................196 Track and Support Rollers...........................................................198 Track Roller Assembly...........................................................198 Track Roller – Removal and Disassembly..........................................199 Support Roller – Removal and Disassembly........................................199 Track and Support Roller – Assembly.............................................200 Track and Support Roller – Test and Install.....................................201 Track and Sprocket Inspection.......................................................203 Track Inspection and Wear Limit Guide...........................................203 Sprocket Wear Patterns..........................................................208 Auxiliary Crane.....................................................................214 Hydraulic Crane – Rear Deck Crane Palfinge PC1300...............................214 Rear Deck Crane Palfinge PC1300 Service Information.............................215 Maintenance Chart...............................................................216 Lubrication.....................................................................218 Hydraulic Fluids................................................................221 Cleaning Agents and Equipment...................................................223 Repairing Paint Damage..........................................................224 Removal From Service and Disposal...............................................224 Notes...............................................................................225 Section 4 Engine / Drive Train / Compressor.............................................226 Contents............................................................................228 Page 4-3........................................................................228 Page 4-4........................................................................229 Power Group Locator.................................................................230 Power Group Locator.............................................................230 Test Point Locator..................................................................231 Test Point Locator..............................................................231 Cummins Engine......................................................................233 Cummins Engine..................................................................233 Oil Reserve Systems.............................................................234 LED Monitor Readings............................................................235 Adjustment of Running Oil Level.................................................235 Wiring Diagram – Oil Reserve Basic Circuit......................................236 Oil Pressure Switch.............................................................236 Oil Reserve System..............................................................236 Troubleshooting.................................................................237 Maintenance.....................................................................238 Engine and Compressor Air Cleaners..................................................239 Engine and Compressor Air Cleaner Service Assembly..............................239 Engine and Compressor Air Cleaner Service.......................................240 Flexible Drive Coupling.............................................................243 Flexible Drive Coupling Service.................................................243 Pump Drive..........................................................................245 Pump Drive Assembly – Removal and Replacement...................................245 Pump Drive Gearbox..............................................................246 Pump Drive Gearbox – Repair.....................................................246 Hydraulic Pumps.....................................................................248 Hydraulic Pumps.................................................................248 Hydraulic Pumps – Removal and Replacement.......................................250 Compressor Installation.............................................................251 1700cfm / 100psi Compressor.....................................................251 Safety..........................................................................252 Compressor Installation.........................................................255 Compressor Drive Coupling.......................................................256 Compressor Alignment............................................................257 Mounting Instructions for Arcusaflex Flywheel Couplings.........................258 Taper-Loc Bushing Installation – Model AC-T5.SN. F2. V1. 3535...................259 Compressor Shaft Seal...............................................................260 Compressor Shaft Seal...........................................................260 Low Pressure Compressor.............................................................262 Description.....................................................................262 Compressed Air Functions........................................................262 Compressor Inlet Valve Control System...........................................266 Inlet Valve.....................................................................267 Compressor Regulation...........................................................269 Relieving Regulators............................................................270 Reducing Regulators.............................................................272 System Blowdown Valve ..........................................................274 Running Blowdown Valve..........................................................275 Running Blowdown Maintenance....................................................276 Compressor Air and Oil Circuits – 1700cfm @ 100psi..............................277 Operation.......................................................................280 Compressor Air Circuit Parts List...............................................282 Compressor Air Circuit Legend...................................................282 Compressor Control Set-up Vented Poppet Inlet – Shutdown........................283 Compressor Control Set-up Vented Poppet Inlet – Initial Start-up Below 50psi....284 Compressor Control Set-up Vented Poppet Inlet – Intial Start-up Above 50psi.....285 Compressor Control Set-up Vented Poppet Inlet – Run Unloaded....................286 Compressor Control Set-up Vented Poppet Inlet – Drilling........................287 Compressor Maintenance..............................................................288 General Maintenance.............................................................288 Discharge Check Valve...........................................................290 Compressor Receiver Tank Assembly...............................................291 Separator Elements..............................................................292 Scavenge Line...................................................................293 Compressor Discharge Temperature Gauge, Switch and Sender.......................295 Minimum Pressure Valve..........................................................296 Minimum Pressure / Check Valve Maintenance......................................296 Thermal Bypass Valve............................................................297 Thermal Bypass Valve Maintenance................................................298 Compressor Fluid Filter.........................................................300 Changing Filter Elements........................................................301 Oil stop valve..................................................................302 Troubleshooting.................................................................303 Coolers.............................................................................305 Hydraulic Oil / Radiator Cooler Assembly........................................305 Compressor Oil Cooler...........................................................306 Fan speed.......................................................................306 Engine Cooler / Radiator........................................................307 Aluminium Tube Air to Oil Cooler....................................................308 Aluminium Tube Air to Oil Cooler – standard Parts...............................308 Removal and Replacement.........................................................309 Oil Cooler – Internal Cleaning..................................................311 Radiator Cooler.....................................................................313 Typical Radiator Core – standard Parts..........................................313 Cleaning........................................................................314 Tube Removal....................................................................314 Seal Installation...............................................................315 Tube Installation...............................................................316 Notes...............................................................................318 Section 5 Dust Control System...........................................................320 Contents............................................................................322 Page 5-3........................................................................322 Page 5-4 .......................................................................323 Dust Control System.................................................................324 Dust Control Systems............................................................324 Water Injection.....................................................................326 Basic Specification.............................................................326 Technical Data..................................................................326 Initial Start-up................................................................328 Fan Speed Adjustment............................................................328 Direction of Fan Rotation.......................................................329 Compressed Air Supply...........................................................330 Air Regulator / Filter..........................................................330 Electric Timer..................................................................331 Compressed Air Supply...........................................................332 Filter Maintenance..............................................................332 Routine Maintenance.............................................................333 Troubleshooting Guide...........................................................334 Water Injection Pump Assembly...................................................335 Pump Specification..............................................................336 Torque Requirements.............................................................336 Servicing Instructions..........................................................336 Servicing the Plunger Packings..................................................336 Reassembling Plunger Packings...................................................337 Servicing the Pump Valves.......................................................337 Reassembling Valve Parts........................................................337 Servicing the Crankshaft........................................................338 Servicing the Crossheads........................................................338 Water Tanks.....................................................................339 Water Injection Relief Valve....................................................340 Water Injection Control.........................................................341 Water Injection Basic Circuit...................................................343 Water Pump..........................................................................344 Replacing Piston Cup Seals......................................................344 Replacing Suction and Discharge Valves..........................................345 Replacing Power End Bearings....................................................346 Servicing the Wrist Pin Bearings................................................347 Fastener Torque Requirements....................................................347 Recommended Lubricants..........................................................348 Water Pump Motor Repair.........................................................348 Water Injection Hydraulic Control Valve Repair..................................348 Water Pump Drive Coupling.......................................................348 Level and Flow Transducer.......................................................348 Hydraulic Motor.....................................................................349 Hydraulic Motor Repair Information..............................................349 Disassembly.....................................................................350 Reassembly......................................................................352 Wheel Motor.....................................................................354 Wheel Motor with Guard..........................................................354 Pump Identifcation..............................................................355 Notes...............................................................................356 Section 6 Mast / Rotary Drive / Pipe Rack...............................................358 Contents............................................................................360 Page 6-3........................................................................360 Page 6-4 ......................................................................361 Mast Weldment.......................................................................362 Mast Repair.....................................................................362 Weld Inspection Schedule............................................................363 Mast Inspection.................................................................363 Mast Assembly and Installation......................................................364 Mast Assembly...................................................................364 Mast Pivot Caps.................................................................365 Mast Elevate Cylinders..........................................................366 Angle Drilling..................................................................366 Mast / Drill Without Mast.......................................................367 Mast / Drill Without Mast.......................................................368 Raising the Mast................................................................368 Hoist / Pulldown Cylinder...........................................................370 Hoist / Pulldown Cylinder.......................................................370 Feed Cylinder Service...........................................................371 Feed Cylinder – Removal.........................................................372 Installation....................................................................373 General Information.............................................................374 Hoist / Pulldown Cable Adjustment...............................................375 Hoist / Pulldown Cable Replacement..............................................376 Wire Rope.......................................................................377 Rotary Drive Gearbox................................................................378 Alignment Procedure.............................................................378 Rotary Drive Assembly...........................................................379 Rotary Drive – Removal from Mast................................................380 Rotary Drive – Installation.....................................................380 Single Motor Rotary Drive Gearbox...............................................381 Air Swivel (Dual Seal Style)....................................................382 Service.........................................................................382 Rotary Drive Motor – Repair.....................................................383 Top Mast Drive Transmission TM2132-4 Manual.....................................384 Preface.........................................................................385 General Working Instructions....................................................386 Work Safety.....................................................................387 Symbol Explanation..............................................................387 Conversion Table................................................................388 Torque Limit Table Grade 5 UNC..................................................389 Torque Limit Table Grade 5 UNF..................................................390 Torque Limit Table Grade 8 UNC..................................................391 Torque Limit Table Grade 8 UNF..................................................392 Inscription of the Model Identificatio Plate....................................393 Disassembly Transmission........................................................394 Assembly Transmission...........................................................401 Rotary Drive Motor..............................................................419 Winch Assembly......................................................................420 Precautions on the use of Winches...............................................420 Wire Rope.......................................................................420 Wedge Sockets...................................................................422 Grooved Drums...................................................................422 Plain (Smooth) Drums............................................................423 Drums – Multiple Layers.........................................................423 Deck Wrench.........................................................................425 Deck Wrench.....................................................................425 H.O.B.O Wrench......................................................................426 H.O.B.O Wrench..................................................................426 Tong Dies.......................................................................427 optional Hydraulic operated Bit Basket – H.O.B.B................................427 Pipe Positioner.....................................................................428 Pipe Postioner..................................................................428 Carousel Pipe Rack..................................................................429 Carousel Pipe Rack..............................................................429 Chain Drive – adjustment / Replace..............................................429 Pipe Rack Bearings – Replace....................................................430 Carousel Top Tube Bearing – Replace.............................................431 Carousel Lower Bearing – Replace................................................433 Upper Pivot Support Bearing.....................................................434 Carousel Pivot Support Upper Bearing – Replace..................................435 Pivot Support Pipe Lower Bushing................................................436 Carousel Pivot Support Lower Bearing – Replace..................................437 Mid Point Carousel Pivot Support................................................438 Carousel Rotate Motor...........................................................438 Top Sub Saver.......................................................................439 Replacement Procedure...........................................................439 Notes...............................................................................440 Section 7 Hydraulic Systems.............................................................442 Contents............................................................................444 Page 7-3 .......................................................................444 Page 7-4........................................................................445 Page 7-5 .......................................................................446 Hydraulic Symbols...................................................................448 Hydraulic Symbols...............................................................448 Hydraulic Tank......................................................................450 Hydraulic Tank..................................................................450 Hydraulic System................................................................451 Pressure Setting Sequence...........................................................452 Pressure Setting Sequence.......................................................452 Hydraulic System................................................................452 Main Return and Case Drain Filter...................................................453 Routine Maintenance.............................................................454 Changing Filter Elements........................................................454 Main Hydraulic Pumps................................................................455 Pump Identificatio..............................................................455 Right Track / Left Track / Rotation Pumps...........................................456 Break Test Procedure Sk Infinit Series Drills...................................456 Setting Procedure...............................................................456 Technical Data..................................................................458 Main Pump Adjustments...........................................................459 Charge Pressure, High Pressure, P.O.R and Zero Position Settings................460 Set Charge Pressure – 320psi (22 bar)...........................................460 Linde HPR-02 Self-Regulating Pumps..............................................461 Cross Section of Single Pump....................................................463 Operational Parameters..........................................................465 Linde HPR-02 Pump Schematic.....................................................466 Controls........................................................................467 Dimensions......................................................................470 Setting Linde HPR-02 Main Pumps – Neutral Setting..............................472 Setting Linde HPR-02 Main Pumps – Pressure Settings.............................473 Setting Linde HPR-02 Main Pumps – Pre-setup Checks..............................474 Main Pumps Linde HPR-02.........................................................475 Charge Circuit......................................................................476 Charge Circuit Schematic........................................................476 Charge Circuit..................................................................477 Routine Maintenance.............................................................478 Charge Filter.......................................................................479 Changing Filter Elements........................................................479 Main Pumps Circuit..................................................................480 Main Pumps Circuit..............................................................480 Loop Filters........................................................................481 Loop Filters....................................................................481 Routine Maintenance.............................................................481 Loop Filter Cross Section.......................................................482 Filter Assembly Loop............................................................483 Changing Filter Elements........................................................484 Diverter Valve......................................................................485 Closed Loop Pump Circuit........................................................485 Operation.......................................................................485 Diverter Valve..................................................................485 Rotation Circuit....................................................................486 Rotate / Tram Motor Circuit Schematic...........................................486 Rotation Circuit................................................................487 Rotary Drive Gearbox Motor..........................................................488 Variable Displacement Motor AA6VM...............................................488 Tram Circuit........................................................................502 Tram Circuit....................................................................502 Basic Rotation Circuit..........................................................503 Tram Circuit Schematic..........................................................504 Counterbalance Valves...............................................................505 Counterbalance Valve Adjustments................................................505 Pilot Control Manifold..............................................................506 Pilot Control Manifold..........................................................506 Pilot Control Manifold Assembly.................................................507 Control Valve Assembly..........................................................508 Torque Control..................................................................515 Parts List......................................................................516 Proportional Pulldown...........................................................517 Proportional Valve Set Up.......................................................518 Auto Pulldown Card..............................................................518 Auxiliary Pump Circuit..............................................................519 Spools..........................................................................519 Electro – Hydraulic Kit (24V DC)................................................519 Feed and Auxiliary Pump Circuit.................................................521 Auxiliary Pump Circuit Schematic................................................522 Feed and Auxiliary Functions Pump...............................................523 Pump Replacement – Start Up.....................................................523 Jack Control and Mast Elevating Circuit.............................................525 Jack Control and Mast Elevating Circuit Schematic...............................525 Jack Control and Mast Elevating Circuit.........................................526 Levelling Jack Cylinders............................................................527 Jack Leg Cylinder...............................................................527 Counterbalance Valve Test Procedure.............................................527 Mast Elevating Cylinders............................................................528 Internal Counterbalance Valve...................................................528 Auxiliary Circuit...................................................................530 Auxiliary Functions Circuit.....................................................530 4WE6 Auxiliary Valves...........................................................532 Exploded View of 4WE6...........................................................534 Hydraulic Operated Breakout Wrench..................................................535 H.O.B.O Wrench..................................................................535 Setting of H.O.B.O Sequence Valves..............................................536 H.O.B.O Float Valve.............................................................536 Cooler Fan Circuit..................................................................537 Cooler Fan Circuit..............................................................537 Setting Cooler Fan Speed........................................................537 Basic Cooler Fan Circuit........................................................539 Cooler Fan Motor....................................................................540 Hydraulic Motor.................................................................540 Cooler Fan Motor Assembly.......................................................542 Hydraulic Feed Circuit..............................................................544 Hydraulic Feed Circuit..........................................................544 Hoist and Pulldown Control..........................................................546 M-22 Valve......................................................................546 Feed Valve Assembly.................................................................548 Feed Valve Assembly.............................................................548 Control Valve Assembly..............................................................550 Technical Data..................................................................550 Hydraulic Cylinder Repair...........................................................552 Hydraulic Cylinders.............................................................552 General Information.............................................................553 H Head..........................................................................555 N Head..........................................................................556 Z Head..........................................................................557 Z Head (Two Piece)..............................................................558 k Head..........................................................................559 M Head..........................................................................560 Z Piston........................................................................561 Z Piston (Threaded).............................................................562 H and k Piston..................................................................563 M Piston........................................................................564 N Piston........................................................................567 Notes...............................................................................568 Section 8 Electrical Components.........................................................570 Contents............................................................................572 Page 8-3 .......................................................................572 Page 8-4........................................................................573 Electrical Locator..................................................................574 Electrical Component Location...................................................574 Jump Starting.......................................................................577 Jump Starting...................................................................577 Batteries...........................................................................579 Batteries.......................................................................579 Welding Precautions.................................................................580 Welding Precautions.............................................................580 Electrical Components...............................................................581 Electrical Circuits.............................................................581 EP Levers.......................................................................582 Joystick Adjustments............................................................583 Vigilante Guide.....................................................................585 Important Information...........................................................585 PLC.............................................................................586 Touchscreen.....................................................................589 Laser Depth System..............................................................590 Start Up and Shutdown...........................................................593 Hydraulic Function Enable.......................................................593 Alarms..........................................................................593 Solenoid Control................................................................594 Auto Lube.......................................................................596 Gauges..........................................................................596 Level Switches..................................................................599 Dust Suppression................................................................599 Acknowledgements................................................................600 Disclaimers.....................................................................600 Vendor Documents....................................................................573 4 Channel Analog Card (PLC) .................................................... 0 8 Channel Analog Card (PLC)..................................................... 0 16 Channel Analog Card (PLC) ................................................... 0 32 Digital Input Card........................................................... 0 Access Light Timer ............................................................. 0 AGP3500 Maintenance............................................................. 0 AGP3500......................................................................... 0 Calibrating Laser Depth System.................................................. 0 CF Card Download................................................................ 0 Exane cable ratings............................................................. 0 Head Speed Flowmeter ........................................................... 0 Inclinometer.................................................................... 0 Input and Output Cards.......................................................... 0 iqan toc2 elec diagram.......................................................... 0 iqan toc8 instruction book...................................................... 0 Ladder Prox Switch.............................................................. 0 ld4ivman........................................................................ 0 ld4ivspec....................................................................... 0 ld45mm......................................................................... 0 LDM41A Laser Manual............................................................. 0 Level Switch.................................................................... 0 Level Transmitter.............................................................. 0 Pressure Transducers............................................................ 0 Processor Card.................................................................. 0 Remote Level Display............................................................ 0 Rod Counter Prox Switch......................................................... 0 Temperature Transducer.......................................................... 0 TOC8 Water and Foam Control..................................................... 0 TT0061.......................................................................... 0 Using a EEPROM.................................................................. 0 Water Control Module............................................................ 0 Water Flow Transducer........................................................... 0 Notes...............................................................................601 Section 9 Lubrication and Preventive Maintenance........................................602 Contents............................................................................604 Page 9-3........................................................................604 Page 9-4........................................................................605 Central Lube System.................................................................606 Auto Lube Basic Operation.......................................................606 Central Lube Tank Assembly......................................................607 Auto Lube Grease Pump...........................................................608 Auto Lube Tube Pump.............................................................613 Graco Vent Valve................................................................617 Central Lube System Circuit.....................................................618 Basic Operating Principles of Auto Lube Injectors...............................619 SL-V and SL-V XL Injectors .....................................................619 SL-1 and SL-11 Injectors........................................................620 SL-32 Injectors.................................................................621 Typical Grease System Circuit ..................................................622 First 50 Hour Service...........................................................623 Lube Faults / Operation.........................................................624 Auto Lube Timer.................................................................625 Lube Pressure Screen............................................................625 Air Service Units...................................................................626 Filter Regulator................................................................626 Air Line Oiler..................................................................627 Soft Start Dump Valve...........................................................628 Air Service Unit................................................................629 Pipe Thread Lubricator..............................................................630 Air Operated Pipe Thread Pump...................................................630 Filter Locator......................................................................638 Filter Locator Assembly.........................................................638 Lubrication and Preventive Maintenance..............................................639 General Lubrication.............................................................639 Equipment Lubrication...........................................................639 Care of Lubrication Points......................................................639 Safety..........................................................................640 Track Gear......................................................................641 Engine Maintenance..............................................................642 Air Cleaners....................................................................643 Air Filter Elements.............................................................643 Alternator Maintenance .........................................................643 Pump Drive and Drive Shaft Maintenance .........................................644 Compressor Maintenance..........................................................644 Cooler Packs....................................................................644 A-frame and Pivot Point Maintenance.............................................646 Pull Down and Hoist Ropes and Sheaves Maintenance...............................646 Rotary Head Maintenance ........................................................646 Hydraulic System Maintenance....................................................648 Hydraulic Maintenance...........................................................648 Water Pump Maintenance .........................................................648 Cab Maintenance ................................................................648 Air Conditioner Maintenance.....................................................650 Battery Maintenance.............................................................650 Lubrication System Maintenance .................................................650 Fire Suppression Maintenance ...................................................650 Drill Folding Stairway – Inspection Requirements................................652 Weld Inspection Schedule............................................................653 Weld Inspection Schedule SK Series..............................................653 Track and Sprocket Inspection.......................................................654 Track Inspection and Wear Limit Guide...........................................654 Sprocket Wear Patterns..........................................................659 Lubrication Recommendations.........................................................665 Lubrication Recommendations.....................................................665 Lubrication and Maintenance Chart - 250hr...........................................666 Lubrication and Maintenance Chart - 500hr...........................................676 Lubrication and Maintenance Chart - 1000hr..........................................687 Lubrication and Maintenance Chart - 2000hr..........................................698 Lubricant Specifcations.............................................................710 Hydraulic System................................................................710 Hydraulic Tank Capacity.........................................................710 Compressor Lubrication..........................................................711 Compressor Lubricant Specification .............................................711 Lubricating Grease..............................................................712 Gear Lubricant..................................................................712 Scheduled Oil Sampling Analysis.................................................712 Torque Values for Split Flange Connections..........................................713 Torque Values for Split Flange Connections......................................713 Procedure No. 1-87 Revision A..................................................715 Notes...............................................................................716
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