CAT Bucyrus Super Service Operation Manual – PDF DOWNLOAD

This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.

Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.

This operating manual is intended for:
Model Bucyrus Super Service Battery Charger
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons
working on or with the unit.
It should, if possible, always be available at the place of operation

Send for a new operation manual immediately if the present manual is no
longer complete or has become illegible

Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly/disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work

Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 13
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Pre-installation check list 4 5
General information 4 5
Table of Contents
Model Bucyrus Super Service Battery Charger
Safety features 4 7
Location 4 5
Overview of the battery charger 4 11
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger? 5 3
When can charging be started? 5 3
Controls and indicators 5 4
Battery charging procedure 5 7
Charging 5 3
Equalizing charge 5 3
Operating instructions 5 3
Watering 5 3
Cleaning 5 3
Shut down procedure 5 12
Display fault messages 5 12
Electrical system 5 15
Input and output ratings 5 15
D C voltage 5 3
A C voltage 5 3
Troubleshooting 5 15
General inspection 5 3
Service information 5 3
Troubleshooting and replacing silicon diodes 5 3
Checking capacitors 5 3
6 Technical data
Technical data 6 3
Components of the battery charger 6 3
Technical data sheet 6 3
Tightening torques 6 19
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4