CAT Bucyrus Terex SCH5000 Hydraulic Track Drill Operator & Maintenance Manual PN 1421434 – PDF DOWNLOAD

Description

CAT Bucyrus Terex SCH5000 Hydraulic Track Drill Operator & Maintenance Manual PN 1421434 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Terex SCH5000 Hydraulic Track Drill Operator & Maintenance Manual PN 1421434 – PDF DOWNLOAD

Language : English
Pages : 147
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus Terex SCH5000 Hydraulic Track Drill Operator & Maintenance Manual PN 1421434 – PDF DOWNLOAD

Introduction:

• This manual contains instructions regarding operation of the Model SCH5000 Hydra-Trac® track drill
  carrier. It is intended to help you understand how the system operates and the pre- cautions that
  should be observed. Read and understand this manual before operating or servicing this unit. This
  manual must be read and interpreted to non-English speaking personnel. Keep it handy for future
  reference.
• For maximum utilization and efficiency in operating this equip- ment, we urge you to thoroughly
  read the entire contents of you begin to drill or service this machine.

General Information:
The SCH5000 series Hydra-Trac and HPR518 (HPR2-C1) drill make an ideal drilling package for a wide
range of mining and construction applications. The SCH5000 Hydra-Trac is easy to operate, maneu-
verable, and efficient. A fully self-contained drill carrier, the Hydra-Trac consists of the
following main components:

1. D-4 type track assemblies with 15 inch triple-bar grousers.
2. Prime mover – Caterpillar model C11 ACERT, Tier 3 electronic diesel engine rated at 325
B.H.P. @ 1800RPM.
3. Hydraulic system, consisting of three (3) hydraulic pumps driven by the prime mover thru an
elastic coupling to the pump drive gearbox.
4. Drill/right-hand tram pump – Rexroth A11VLO. Compressor/left-hand tram pump – Rexroth A11VLO.
Drill rotation pump – Vickers PVE-19
5. 400 C.F.M. compressor driven by a piston hydraulic motor provides plenty of blowing air for
large hole sizes.
6. A 12′ chain feed (20′ Model SCH5000CL) powered by a hydraulic piston motor, complete with a
hydraulic powered, scissors type centralizer, an automatic linear rod changer, rack, and hose reel
system.
7. Model HPR5128 (HPR2-C1) hydraulic percussion drill complete with nitrogen charge kit. The
HPR5128 Hydra-Drill is a high performance hydraulic rock drill that produces 3 1/2 inch (8.9 cm)
and larger holes in medium to hard rock.

• The SCH5000C/SCH5000CL operator cab is sound suppressive pressurized, with air conditioning. The
  cab encloses control consoles for tramming, drilling, and positioning, and is mounted on the left
  side of the carrier. The SCH5000 (non-cab machine) is equipped with a drill console mounted on a
  hydraulically movable arm for safety and comfortable operation.
• Machines equipped with optional dust collector incorporate an additional pump dedicated for opera-
  tion of the dust collector fan.
• The heavy duty 3′ extendable telescoping boom is installed on all SCH5000/5000C model ma- chines.
  The boom has large wear pads and all externally mounted cylinders, which combine for long component
  life and easy access for service areas. The combination of the telescoping boom and the 12′ feed
  system provide accurate and fast set-up for all drilling functions. A massive non-extendable boom
  is provided on SCH5000CL machines. This boom system combines with a 20′ feed system that can
  satisfy roduction demands.

TABLE OF CONTENTS:

CAT Bucyrus Terex SCH5000 Hydraulic Track Drill Operator & Maintenance Manual PN 1421434 – PDF DOWNLOAD

SECTION 1 SAFETY
Overview of Potential Hazards 1-2
Before Operation 1-3
Clearance from High Voltage Lines 1-3
Operation and After Operation 1-4
Maintenance and Equipment Transfer 1-5
Stability Limits 1-6
SECTION 2 OPERATOR CONTROLS
Tram / Drill Positioning Controls 2-2
Instrument Panel – Non-Cab with 3306 Engine 2-4
Instrument Panel – Non-Cab with C11 Engine 2-6
Drilling Controls – Non-Cab Machine 2-8
Instrument Panel – Cab Machine 2-12
Drilling Controls – Cab Machine 2-14
Tramming Controls – Cab Machine 2-16
Drill Positioning Controls – Cab Machine 2-18
Air Ride Seat Adjustment 2-20
SECTION 3 OPERATING PROCEDURES
Personal Safety 3-2
Walk-Around Checks 3-3
Pre-Start Checklist 3-4
Engine and Gearcases 3-5
Pneumatic System 3-5
Feed Table Pivot Pin 3-6
Weekly Checks 3-6
Boom, Feed and Drill 3-7
Drill Accumulators 3-7
Daily Maintenance Checklist 3-8
Mounting & Dismounting Machine 3-9
Start-Up Procedure 3-10
Cold Weather Starting 3-11
Tramming-Preliminary Checks and Warnings 3-12
Tramming from Operator’s Cab 3-13
Tramming from Tram Station 3-14
Shutdown Procedure 3-16
SECTION 4 DRILLING PROCEDURES
Loading Drill Steel 4-2
Drill Positioning Procedure 4-4
Position Feed for Vertical Drilling 4-6
Vertical Indicator (optional) 4-6
Position Feed for Angle Drilling 4-7
Repositioning Feed or Lowering Feed to Horizontal Position 4-7
BI620163
Introduction v
SECTION 5 PREVENTIVE MAINTENANCE
Hydraulic Oils for Percussion Drills 5-2
Lubrication and Inspection 5-3
Engine Oil 5-3
Bolt Maintenance 5-4
Bolt Torque Specifications 5-5
Preventive Maintenance Chart 5-6
SCH5000 Grease Points – Overall Machine 5-8
Grease Point Chart 5-9
Grease Points – Drill & Centralizer 5-10
Grease Points – Feed & Feed Drive 5-11
Grease Points – Lower Rod Rack & Rod Wrench 5-12
Grease Points – Rod Rack Driveline 5-13
Grease Points – Upper Rod Rack & Hose Reel 5-14
Grease Points – Feed Table 5-15
Grease Points – Positioner (12 Ft Feed) 5-16
Grease Points – Positioner (20 Ft Feed) 5-17
Grease Points – Boom Assembly 5-18
Grease Points – Drill Console Boom (non-cab) 5-19
Grease Points – Cab Mounting 5-20
Grease Points – Track Assembly 5-21
Grease Points – Headrest for 20 Ft Feed 5-22
Grease Points – Fan Drive, Caterpillar C10 & 11 Engine 5-22
Maintenance Record 5-23
Table of Contents
SECTION 4 DRILLING PROCEDURES
Final Checks 4-9
Drilling Procedure 4-10
Collaring the Hole 4-10
Collaring Circuit 4-13
Normal Drilling 4-13
Drilling Practices 4-14
Collaring 4-14
Hole Deviation 4-14
Feed Pressure 4-14
Drill Pressures 4-14
Adjusting Drill Pressure and Monitioring the Machine 4-14
Plugged Bit and Stuck Drill Steel 4-14
Anti-Jam System (optional) 4-16
Reverse Percussion (optional) 4-18
Adding and Removing Drill Steel 4-20
Adding Drill Steel 4-20
Removing Drill Steel 4-21
Drill Shank Replacement 4-23
Indexing the Swing Cylinder 4-24
BI620163
vi Introduction
SECTION 6 DRILL MAINTENANCE
Charging the Accumulators 6-2
Requirements 6-2
Procedure 6-3
Checking the Accumulator Charge Pressure 6-4
Accumulator Charge Kit 6-6
Drill Lubrication 6-7
Grease Lubrication with a Hand Grease Gun 6-7
Grease Specifications 6-7
Automatic Lubrication 6-7
Automatic Grease Lubricator Operation 6-8
SECTION 7 DUST CONTROL
Health Hazard Warning 7-1
Dust Collector Assembly 7-2
Function of Dust Collector 7-3
Detailed Function of Components 7-3
Initial Start-up and Tuning 7-4
Dust Collector Valve Adjustment (3306 engine) 7-5
Dust Collector Valve Adjustment (C10 & C11 engine) 7-6
Air Pressure Regulator Adjustment 7-7
Timer Adjustment 7-8
Fan Speed Adjustment 7-8
Filter Elements 7-10
Dust Collector Efficiency 7-10
Operational Variables 7-11
Fine Tuning 711
Manometer Setup Instructions 7-13
Timer Installation 7-14
To Set Timer 7-14
Control Circuit (Hydraulic, Electric and Air) 7-15
Fan Removal and Installation 7-16
Troubleshooting Hints 7-17
SECTION 8 GLOSSARY

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