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Cat Bucyrus Terex SKSS-16 Infinity Blasthole Drill Service Manual SN 1S67T74 – PDF DOWNLOAD
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Description
Cat Bucyrus Terex SKSS-16 Infinity Blasthole Drill Service Manual SN 1S67T74 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus Terex SKSS-16 Infinity Blasthole Drill Service Manual SN 1S67T74 – PDF DOWNLOAD
Language : English
Pages : 715
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus Terex SKSS-16 Infinity Blasthole Drill Service Manual SN 1S67T74 – PDF DOWNLOAD
Safety Information:
- This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing
the necessary service work to maintain your drill in good operating condition. - This manual contains repair and adjustment information for all major operating systems on the
machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a
new or rebuilt unit than to perform major repairs. Should further information be desired or should
particular problems arise which are not covered sufficiently in this manual, the matter should be
referred to manufacturer. - The descriptions and specifications contained in this manual were in effect at the time of printing.
The right is reserved to make changes at any time without notice and without obligation. - It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation
and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and
understand this manual and all safety, capacity and instruction placards on the machine before
operating the unit, constitutes a misuse of the machine. - It is your responsibility to know the
manufacturer’s specific requirements, government regulations, required precautions and any work
hazards which may exist. You must make these known to all personnel working with the equipment or
in the area, so that all may take the necessary and required safety precautions. Keep all children,
visitors, and untrained personnel away from the equipment. - It is also your responsibility to
operate your equipment with skill, good judgment, and caution. Following recognised safety
procedures will help you avoid accidents. Failure to heed these instructions can result in property
damage, serious injury or death.
TABLE OF CONTENTS:
Cat Bucyrus Terex SKSS-16 Infinity Blasthole Drill Service Manual SN 1S67T74 – PDF DOWNLOAD
SKSS-16 Infinity Blasthole Drill Serial No. 1S67T74 Service Manual.pdf..................... 0 SKSS-16 Infinity Blasthole DrillSerial No.1S67T74Service Manual........................ 2 Safety Information................................................................. 3 Parts Ordering and Product Support................................................. 4 Contents........................................................................... 5 Page iv........................................................................ 5 Page v......................................................................... 6 Page vi........................................................................ 7 Page vii....................................................................... 8 Page viii...................................................................... 9 Page ix........................................................................ 10 Page x......................................................................... 11 Page xi........................................................................ 12 Page xii....................................................................... 13 Page xiii...................................................................... 14 Page xiv....................................................................... 15 Page xv........................................................................ 16 Page xvi....................................................................... 17 General Locator.................................................................... 18 Notes.............................................................................. 21 Section 1 - Safety................................................................. 22 Section 1 Contents............................................................. 24 Safety......................................................................... 26 Personal Protective Equipment.............................................. 26 Noise...................................................................... 26 Electrical Contact......................................................... 26 Overhead and Buried Utilities.............................................. 26 Contact with Electric Wires................................................ 27 Contaminated Air........................................................... 27 Machine Stability.......................................................... 28 Moving and Rotating Parts.................................................. 29 High Pressure Air or Fluid................................................. 29 Before Operation........................................................... 29 During Operation........................................................... 30 Maintenance................................................................ 32 Safety Locator............................................................. 33 Notes.......................................................................... 35 Section 2 - Operator's Cab / Controls.............................................. 36 Section 2 Contents............................................................. 38 Graphic Symbol Legend.......................................................... 40 Warning Decals................................................................. 44 Operators Controls and Indicators.............................................. 47 Right Hand Control Panel....................................................... 48 Control Panels............................................................. 48 Instrument Panel and Circuit Breakers.......................................... 49 Instrument Panel........................................................... 50 Circuit Breakers........................................................... 50 Light Switches............................................................. 50 System Pressure Gauge Panel.................................................... 51 Left Hand Control Panel........................................................ 53 Foot Control Pedals............................................................ 57 Cab Foot Controls.......................................................... 57 Thread Grease Switch....................................................... 57 Pipe Safety Arm Override Switch............................................ 57 Air Conditioner................................................................ 58 T8 Series Split System Air Conditioning Manual Contents.................... 58 Section 1.0 Technical Data and Control Settings............................ 59 Section 2.0 Installation and Commissioning................................. 61 Section 3.0 Routine Maintenance Procedures................................. 65 Section 4.0 Fault Diagnosis................................................ 66 Section 5.0 Basic Spare Parts Listing...................................... 75 Section 6.0 Reference Drawings............................................. 77 Zexel DK-32 Compressor..................................................... 81 Performance Curve.......................................................... 82 Notes.......................................................................... 83 Section 3 - Main Frame / Crawlers.................................................. 84 Section 3 Contents............................................................. 86 Page 3-3................................................................... 86 Page 3-4................................................................... 87 Levelling Jacks................................................................ 88 Levelling Jacks............................................................ 89 Limit Switch............................................................... 89 Levelling Jack Cylinders................................................... 89 Mast Elevating Cylinders....................................................... 90 Mast Elevating Cylinders................................................... 90 Remove..................................................................... 92 Repair..................................................................... 92 Replace.................................................................... 92 Crawler Assembly............................................................... 93 Crawler Component Repair................................................... 94 Metric Bolt Torque Specifications.............................................. 95 Track Tension Adjustment....................................................... 96 Before Operating the Machine............................................... 96 General Maintenance........................................................ 96 Idler unit Description..................................................... 98 Hydraulic Tensioner............................................................ 99 Hydraulic Tensioner........................................................ 99 Repair..................................................................... 99 Nitrogen Tensioner.............................................................100 Nitrogen Tensioner.........................................................100 Nitrogen Tensioner – Filling Instructions..................................101 Nitrogen Tensioner – Pressure Check........................................102 Nitrogen Tensioner – Pressure Release......................................102 Track Chain – Separate.........................................................103 Track Chain – Separate.....................................................103 Track Chain – Repair...........................................................104 Track Link – Description...................................................104 Track Link – Repair and Replace............................................104 Track Shoes Installation.......................................................106 Track Link Position........................................................106 Track Shoe – Mounting to Track Chain.......................................106 Track Shoe Bolt Torque (Direct Torque Method)..................................107 Bolt Torque – KN111........................................................107 Track Shoe Bolt Torque (Torque Turn Method)....................................108 Bolt Torque – KN111........................................................108 Final Drive....................................................................109 Removal from Track Frame...................................................109 F130 Final Drive Assembly..................................................110 Parts List.................................................................111 F130 Final Drive...........................................................112 General Description........................................................112 General Recommendations for Disassembly and Assembly Operations............113 Safety Precautions.........................................................114 Service Information........................................................115 Tightening Torques.........................................................116 Lubrication / Greasing: Grades and Application Range.......................116 Motor Type A2FE125 – A2FE160...............................................118 Planetary Gears F130/206-A.................................................119 Brake......................................................................126 Bearings...................................................................130 Trouble Shooting...........................................................133 Special Tools..............................................................133 Installation into Track Frame..............................................134 Idler Unit Assembly............................................................135 Idler Unit – Assembly......................................................136 Idler Unit Removal.............................................................138 Idler Unit – Removal.......................................................138 Track and Support Rollers......................................................139 General Description........................................................139 Track Roller – Removal and Disassembly.....................................140 Support Roller – Removal and Disassembly...................................140 Track and Support Roller – Assembly........................................141 Track and Support Roller – Test and Install................................142 Auxiliary Crane................................................................144 Hydraulic Crane (Auxiliary Crane)..........................................144 Maintenance................................................................145 Checking of Worm Gear......................................................145 Weld Inspection Schedule.......................................................146 Main Frame.................................................................146 Notes..........................................................................147 Section 4 - Engine / Drive Train / Compressor......................................148 Section 4 Contents.............................................................150 Page 4-3...................................................................150 Page 4-4...................................................................151 Page 4-5...................................................................152 Power Group Locator............................................................153 Cummins Engine.................................................................154 Engine Fuel System.........................................................155 Construction...............................................................156 Electric Fuel Supply Pumps.................................................156 Combo Fuel Filter Head and Pump Manifold...................................157 FS1006 Fuel Filter with Water Separator....................................157 Fuel Manifold with Integrated FSO Valve....................................158 Fuel Connections...........................................................158 Pre-filters................................................................159 Wiring with EFS Power Relay................................................159 Pressure and Temperature Sensors...........................................159 Operation..................................................................160 QST30 Electric Fuel Supply System..........................................161 Oil Reserve Systems........................................................163 Engine Oil Reserve System (Basic Circuit)..................................163 LED Monitor Readings.......................................................164 Adjustment of Running Oil Level............................................164 Wiring Diagram – Oil Reserve Basic Circuit.................................165 Oil Pressure Switch........................................................165 Oil Reserve System.........................................................165 Troubleshooting............................................................166 Maintenance................................................................166 Engine and Compressor Air Cleaner..............................................167 Engine and Compressor Air Cleaner Service..................................168 Compressor Assembly............................................................171 Flexible Drive Coupling........................................................172 Flexible Drive Coupling Service............................................172 Pump Drive.....................................................................174 Pump Identification........................................................174 Pump Drive Assembly – Removal and Replacement..............................175 Pump Drive Gearbox.............................................................176 Pump Drive Gearbox Repair..................................................177 3" Input Shaft Assembly....................................................179 Hydraulic Pumps................................................................180 Hydraulic Pumps – Removal and Replacement..................................180 Compressor Installation........................................................181 Compressor Installation....................................................181 Compressor Drive Coupling..................................................182 Compressor Drive Coupling - Removal and Replacement........................183 Compressor Unit – Removal..................................................184 Compressor Shaft Seal..........................................................186 High Pressure Compressor.......................................................190 Safety.....................................................................190 Description................................................................193 Compressed Air Functions...................................................193 Compressor Oil Circuit.........................................................197 Compressor Oil Circuit – 1475cfm @ 500psi..................................197 Compressor Condensation Table..................................................200 Compressor Air Circuit.........................................................201 Compressor Air Circuits - 1475cfm @ 500psi.................................201 Compressor Air Circuit Diagram Legend......................................202 Compressor Functional Description..............................................216 Compressor Operation...........................................................219 Operation..................................................................219 Compressor Maintenance.........................................................222 General Maintenance........................................................222 Interstage Tube............................................................224 Discharge Check Valve......................................................225 Separator/Receiver Tank....................................................226 Scavenge Line..............................................................228 Compressor Discharge Temperature Switches, Senders and Gauges..............229 Minimum Pressure Valve.....................................................230 Minimum Pressure / Check Valve Maintenance.................................230 Thermal Bypass Valve.......................................................231 Thermal Bypass Valve Maintenance...........................................232 Compressor Fluid Filter....................................................233 Changing Filter Elements...................................................233 Fluid Stop Valve...........................................................235 Inlet Valve................................................................237 Relieving Regulators.......................................................239 Reducing Regulators........................................................242 Reducing Regulator Maintenance.............................................242 System Blowdown Valve......................................................244 Running Blowdown Valve.....................................................245 Running Blowdown Maintenance...............................................246 Moisture Separator Maintenance.............................................247 System Air Dryer...........................................................248 Airodyn Compressed Air Drain Trap Installation.............................249 Airodyn Compressed Air Drain Trap Operation................................249 Airodyn Compressed Air Drain Trap Maintenance..............................250 Auxiliary Regulator........................................................251 Auxiliary Regulator Maintenance............................................253 Troubleshooting............................................................255 Coolers Locator................................................................258 Coolers Locator............................................................258 Compressor Oil Cooler Assembly.................................................259 Compressor Oil Cooler......................................................259 Hydraulic Oil / Radiator Cooler Assembly.......................................260 Hydraulic Oil / Radiator Cooler Assembly...................................260 Coolers Maintenance............................................................261 Compressor Oil / Hydraulic Oil Cooler Service Manual...........................262 Standard Parts – High Pressure Oil Coolers.................................262 Repair Instructions........................................................263 Radiator Cooler Service Manual.................................................267 Standard Parts of Typical MESABI Radiator Core.............................267 Cleaning...................................................................268 Tube Removal...............................................................268 Seal Installation..........................................................269 Tube Installation..........................................................270 Notes..........................................................................272 Section 5 - Dust Control System....................................................274 Section 5 Contents.............................................................276 Page 5-3...................................................................276 Dust Control System............................................................278 Dust Control Systems.......................................................278 Water Injection................................................................279 Water Tanks................................................................279 Water Tank Top up Solenoid Valve...........................................280 Water Injection Relief Valve...............................................282 Water Injection Control....................................................283 Water and Foam Injection Controller........................................284 Water Injection Basic Circuit..............................................287 Water Pump.....................................................................288 Pump Specifications.........................................................288 Servicing Instructions.....................................................288 Parts List.................................................................289 Replacing Piston Cup Seals.................................................290 Replacing Suction and Discharge Valves.....................................291 Replacing Power End Bearings...............................................292 Servicing the Wrist Pin Bearings...........................................293 Fastener Torque Requirements...............................................293 Recommended Lubricants.....................................................294 Water Pump Motor Repair....................................................294 Water Injection Hydraulic Control Valve Repair.............................294 Water Pump Drive Coupling..................................................294 Level and Flow Transducer..................................................294 High Pressure Cleaner..........................................................295 High Pressure Washdown (Motor and Pump)....................................295 Parts List.................................................................296 Water injection Valve..........................................................301 Water Injection Ball Valve Assembly........................................301 Water Injection Ball Valve.................................................301 Water Injection Ball Valve Assembly........................................302 Actuator – Installation Operation and Maintenance Manual...................303 Air Connections............................................................303 Disassembly................................................................304 Removing Endcaps Type ES...................................................305 Removing Pistons/Spindle...................................................306 Reassembly Guide Band and Shaft............................................306 Reassembly Pistons.........................................................307 Reassembly Endcaps Single Acting Actuators.................................307 Reassembly of Springclip and Insert........................................308 Parts List.................................................................310 Foam Injection System..........................................................311 Routine Maintenance........................................................314 Maintenance Schedule.......................................................318 Fault Finding..............................................................321 Notes..........................................................................325 Section 6 - Mast / Rotary Drive / Pipe Rack........................................326 Section 6 Contents.............................................................328 Page 6-3...................................................................328 Page 6-4...................................................................329 Mast Weldment..................................................................330 Mast Repair................................................................330 Weld Inspection Schedule.......................................................331 Inspection Mast............................................................331 Mast Assembly..................................................................332 Mast Assembly 16m..........................................................332 Mast Pivot.................................................................333 Mast Locks.................................................................335 Feed Cylinders.................................................................337 Feed Cylinder – Removal....................................................339 Feed Cylinder Assembly.....................................................341 Repair.....................................................................342 Installation...............................................................342 Hoist / Pulldown Cable Adjustment with Auto Tension............................343 Hosit / Pulldown Cable Adjustment..........................................345 Hoist / Pulldown Cable Replacement.........................................348 Rotary Drive Assembly..........................................................349 Rotary Head Guide Alignment................................................350 Rotary Head – Drive System.................................................351 Rotary Drive – Removal from Mast...........................................352 Rotary Drive – Installation................................................352 Rotary Drive Gearbox...........................................................353 Rotary Drive Gearbox – Item Listing........................................354 Rotary Head Bull Shaft Bearing Nut.........................................354 Rotary Drive Gearbox – Repair..............................................355 Air Swivel.................................................................356 Winch Assembly.................................................................357 Precautions on the use of Winches..........................................357 Wire Rope..................................................................357 Wedge Socket...............................................................359 Grooved Drums..............................................................359 Plain (Smooth) Drums.......................................................360 Drums – Multiple Layers....................................................360 Winch Assembly Service.....................................................361 BG8A and BG8B Hydraulic Winch Service Manual...............................362 Forward....................................................................363 General Safety Recommendations.............................................364 Theory of Operation........................................................365 Winch Installation.........................................................367 Wire Rope Installation.....................................................368 Preventative Maintenance...................................................369 Trouble Shooting...........................................................371 Disassembly of Winch.......................................................375 Planetary Carrier Service..................................................377 Motor Support – Brake Cylinder Service.....................................379 Brake Clutch Service.......................................................383 Winch Assembly.............................................................385 Brake Valve Service........................................................387 Reversing Direction of Drum Rotation.......................................389 Deck Wrench....................................................................392 HOBO Wrench....................................................................393 Breakout System – HOBO.....................................................394 Hydraulic Operated Bit Basket – HOBB.......................................394 Pipe Safety Arm............................................................394 Pipe Positioner................................................................395 Carousel Pipe Rack.............................................................396 Major Components...........................................................396 Rod Handling – Carousel Indexing...........................................397 Carousel Pipe Rack Assembly................................................398 General Information........................................................399 Pipe Rack Bearings – Removal...............................................399 Pipe Rack Componetns – Inspection..........................................402 Pipe Rack – Assembly and Installation......................................403 Pipe Rack Roller – Remove and Replace......................................404 Pipe Rack Roller – Disassembly and Assembly................................405 Notes..........................................................................407 Section 7 - Hydraulic Systems......................................................408 Section 7 Contents.............................................................410 Page 7-3...................................................................410 Page 7-4...................................................................411 Page 7-5...................................................................412 Hydraulic Symbols..............................................................413 Basic Building Blocks......................................................413 Directional Valve Symbols..................................................413 Hydraulic Symbols..........................................................414 Pressure Setting Sequence......................................................415 Pressure Setting Sequence..................................................415 Hydraulic Tank.................................................................417 Hydraulic Tank.............................................................417 Return Hydraulic Filters...................................................418 Main Return and Case Drain Filter..............................................419 Routine Maintenance........................................................420 Changing Filter Elements...................................................420 Main Hydraulic Pumps...........................................................421 Pump Identification.........................................................421 Right Track, Left Track / Rotation Pumps.......................................422 Hydraulic Piston Pumps – Removal and Replacement...........................422 Main Pumps.................................................................423 AA4VG180 Hydraulic Pump EP2 Control........................................423 AA4VG EP Controller........................................................425 Technical Data.............................................................426 EP (24V DC) Control........................................................428 Schematic Drawing – Standard Model.........................................428 Technical Data.............................................................429 Port Locations.............................................................431 Connections................................................................431 Main Pump Adjustments......................................................432 Charge Pressure, High Pressure, P.O.R. and Zero Position Settings..........433 Set Charge Pressure – 450psi (31bar).......................................434 Set Crossover Relief (High Pressure) – 5500psi (380bar)....................434 Set Pressure Override (P.O.R.) – 5000psi (345bar)..........................435 Mechanical Zero Position...................................................436 Hydraulic Centreing........................................................437 Removal and Inspection of Charge Pump......................................438 Removal and Installation of Shaft Seal.....................................439 Routine Maintenance........................................................440 Maintenance................................................................441 Charge Filter..................................................................443 Routine Maintenance........................................................443 Changing Filter Elements...................................................444 Main Pumps Circuit.............................................................445 Main Pumps Circuit.........................................................445 Rotation / Tram Motor Circuit..............................................446 Loop Filters...................................................................447 Routine Maintenance........................................................447 Changing Filter Elements...................................................450 Rotation Circuit...............................................................451 Rotation Circuit...........................................................452 Rotary Drive Gearbox Motor.....................................................453 Rotary Drive Gearbox Motor – Test and Repair...............................453 Shaft Seal Replacement.....................................................454 Trouble Shooting...........................................................456 Tram Circuit...................................................................458 Tram Circuit...............................................................458 Feed and Auxiliary Pump Circuit................................................460 Hydraulic Piston Pumps – Removal and Replacement...........................460 Feed and Auxiliary Functions Pump..........................................463 Repair Instructions........................................................464 Pump Replacement – Start Up................................................465 Hydraulic Systems..............................................................467 Auxiliary and Feed Circuits................................................467 Main Control Valves............................................................468 Valve Stand Assembly.......................................................468 Pilot Control Manifold.........................................................469 Pilot Control Manifold.....................................................469 Electro Proportional Relief Valve..........................................477 Proportional Valve Set-up..................................................478 Proportional Pulldown......................................................478 OEM Electro Proportional Mast Raise / Jacks Valve..........................479 Technical Data.............................................................479 Hoist and Pulldown Control.....................................................480 M4-22 Valve................................................................482 M4-22 Valve Schematic .....................................................483 Holdback Control...............................................................487 Jack Control and Mast Elevaing Circuit.........................................488 OEM Controllers / EP Levers................................................489 Jack Control and Mast Elevating Circuit....................................490 Jacks and Mast / Water and Foam Injection / Hoist and Pulldown Valves..........491 Jack Control and Mast Elevating Control Valve..............................491 M4 Series Valves...........................................................492 Proportional Pressure Reducing Valve.......................................493 Function...................................................................493 Pulldown and Hoist Control Valve...........................................494 Counterbalance Valves..........................................................495 Counterbalance Valve Adjustments...........................................495 Levelling Jack Cylinders.......................................................496 Counterbalance Valve Test Procedure........................................497 Mast Elevating Cylinders.......................................................498 Counterbalance Valve Test Procedure........................................499 Auxiliary Functions Circuit....................................................500 Auxiliary Functions Circuit................................................500 4WE6 - Auxiliary Functions and Mast Valves.....................................502 Repair Kits................................................................504 Exploded View of 4WE6......................................................505 Hydraulic Operated Breakout Wrench.............................................506 Setting of HOBO Sequence Valves............................................507 H.O.B.O Float Valve........................................................507 Hydralic Systems...............................................................508 Pipe Positioner............................................................508 Pipe Safety Arm............................................................509 Hydraulic Gear Pumps – Removal and Replacement.............................510 Hydraulic Gear Pumps – Repairs, Operation, Specifications and Adjustment....510 Hydraulic Gear Pumps – Shaft Seal Removal and Replacement..................511 Cooler Fan Circuit.............................................................513 Fan Motor Circuit..........................................................513 Cooler Fan Motor...............................................................516 Hydraulic Motor............................................................516 Hydraulic Thermostatic Valve...................................................520 Hydraulic Cooler - Thermal Valve...........................................520 Central Lube...................................................................521 Auto Lube..................................................................521 Hydraulic Circuit..........................................................522 Air Conditioner Compressor Drive Circuit.......................................523 Air Conditioner Drive Motor....................................................524 Design.....................................................................524 Operational Check..........................................................524 Shaft Seal Replacement.....................................................525 Screw Tightening Torque....................................................525 Gear Backlash..............................................................525 Specifications.............................................................525 Parts List.................................................................526 Water Injection / Foam Injection Circuit.......................................527 Water Injection / Foam Injection Valve.....................................528 M4 Series Valves...........................................................529 Water Pump Motor...............................................................530 Water Pump Motor Repair Information........................................530 Shaft Seal Repair..........................................................531 Hydraulic Cylinder Repair......................................................534 Hydraulic Cylinders........................................................534 General Information........................................................535 H Head.....................................................................537 N Head.....................................................................538 Z Head.....................................................................539 Z Head (Two Piece).........................................................540 K Head.....................................................................541 M Head.....................................................................542 Z Piston...................................................................543 Z Piston (Threaded)........................................................544 H and K Piston.............................................................545 M Piston...................................................................546 N Piston...................................................................549 Notes..........................................................................550 Section 8 - Electrical Components..................................................552 Section 8 Contents.............................................................554 Electrical Locator.............................................................556 Jump Starting..................................................................558 Batteries......................................................................560 Welding Precautions............................................................561 Vigilante Guide................................................................562 Important Information......................................................562 PLC........................................................................563 Touchscreen................................................................566 Laser Depth System.........................................................567 Distance Meter.............................................................570 Start Up and Shut Down.....................................................570 Hydraulic Function Enable..................................................570 Alarms.....................................................................571 Solenoid Control...........................................................572 Auto Lube..................................................................575 Hammer Oil System..........................................................575 Gauges.....................................................................576 Head Speed.................................................................578 Level Switches.............................................................578 Dust Suppression...........................................................579 Acknowledgements...........................................................580 Disclaimers................................................................580 Vendor Documents...............................................................554 4 Channel Analog Card (Plc)................................................554 8 Channel Analog Card (Plc)................................................554 16 Channel Analog Card (Plc)...............................................554 32 Digital Input Card......................................................554 Access Light Timer.........................................................554 Calibrating Laser Depth System.............................................554 CF Card Download...........................................................554 Foam Flow Transducer.......................................................554 Hammer Oil Level Transducer................................................554 Hydraulic Flow Meter.......................................................554 Inclinometer...............................................................554 Input & Output Cards.......................................................554 Ladder Prox Switch (Old Type)..............................................554 Ladder Prox Switch.........................................................554 ld4ivman...................................................................554 Ldm41a Laser Manual........................................................554 Level Switch...............................................................554 Level Transducers..........................................................554 Pressure Transducers.......................................................554 Processor Card.............................................................554 Remote Level Display.......................................................554 Rod Counter PrOx Switch....................................................554 Rexroth Rc4 4 20 Control For Water Flow Control Valve......................554 Temperature Transducer.....................................................554 Touchscreen Installation (Gp2500...........................................554 Touchscreen Manual (Gp2500)................................................554 Tt0061.....................................................................554 Using A Eeprom.............................................................554 Water Flow Transducer......................................................554 Notes..........................................................................581 Section 9 - Lubrication and Preventive Maintenance.................................582 Section 9 Contents.............................................................584 Page 9-3...................................................................584 Page 9-4...................................................................585 Central Lube System............................................................586 Hydraulic Control Schematic................................................587 Auto Lube..................................................................587 Central Lube System Circuit................................................588 Central Lube Tank Assembly.................................................589 Central Lube Pump..........................................................599 Sl-1 Injector Assembly.....................................................618 SL-1 Injector Specifications...............................................618 Hammer Oiler Tank Assembly.....................................................620 Hammer Oil Circuit.............................................................621 Hammer Oil System..............................................................622 Air Service Unit Components................................................622 Filter Regulator...........................................................623 Air Line Oiler.............................................................624 10:1 Hammer Pil Pump – Instructions........................................625 Pipe Thread Lubricator.........................................................637 Air Service Unit...........................................................637 Filter Regulator...........................................................638 Air Line Lubricator........................................................639 Air Operated Pipe Thread Pump..............................................640 Filter Locator.................................................................647 Filter Location Assembly...................................................648 Lubrication General............................................................649 Equipment Lubrication......................................................649 Care of Lubrication Points.................................................649 Torque Valves for Split Flange Connections.....................................650 Lubrication and Preventive Maintenance.........................................653 Safety.....................................................................653 Track Gear.................................................................654 Engine Maintenance.........................................................655 Air Cleaners...............................................................656 Air Filter Elements........................................................656 Alternator Maintenance.....................................................656 Pump Drive and Drive Shaft Maintenance.....................................657 Compressor Maintenance.....................................................657 Cooler Packs...............................................................657 A-frame and Pivot Point Maintenance........................................659 Pulldown and Hoist Ropes and Sheaves Maintenance...........................659 Royal Head Maintenance.....................................................659 Hydraulic System Maintenance...............................................661 Hydraulic Maintenance......................................................661 Water Pump Maintenance.....................................................661 Cab Maintenance............................................................661 Air Conditioner Maintenance................................................663 Battery Maintenance........................................................663 Lubrication System Maintenance.............................................663 Fire Suppression Maintenance...............................................663 Weld Inspection Schedule.......................................................665 Weld Inspection Schedule SK Series.........................................665 Lubrication and Maintenance Chart 250hr........................................667 Lubrication and Maintenance Chart 500hr........................................677 Lubrication and Maintenance Chart 1000hr.......................................688 Lubrication and Maintenance Chart 2000hr.......................................699 Lubricant Specifications.......................................................711 Hydraulic System...........................................................711 Hydraulic Tank Capacity....................................................711 Compressor Lubrication.....................................................712 Compressor Lubricant Specifications........................................712 Lubricating Grease.........................................................713 Gear Lubricant.............................................................713 Scheduled Oil Sampling Analysis............................................713 Notes..........................................................................714
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