CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual A6474X232 – PDF DOWNLOAD

Description

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual A6474X232 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual A6474X232 – PDF DOWNLOAD

Language : English
Pages : 83
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual A6474X232 – PDF DOWNLOAD

PREFACE:

This manual is intended to provide GENERAL product information for the Model VT636-2 VERSATRAC®.
The illustrations, descriptions and procedures contained in this publication apply
only to this Model VT636-2 VERSATRAC®. DBT America reserves the right to revise models
and designs without prior notice.

• This Model VT636-2 VERSATRAC® was manufactured under the guidelines, procedures and
  requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations,
  Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other
  applicable non-U. S. regulatory agency standards.
• At the completion of the manufacturing process, this Model VT636-2 VERSATRAC®
  was issued the appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the design or structure of
  this Model VT636-2 VERSATRAC®, without the consent of DBT America, and these regulatory
  agencies, or any repair or replacement of parts contrary to DBT America’s instructions,
  may invalidate these approvals and render this Model VT636-2 VERSATRAC® unsafe to
  operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices
  regarding the safe operation and maintenance of underground mining equipment and strict adherence
  to the instructions in this manual is necessary for the personal safety of those working
  on or around this Model VT636-2 VERSATRAC®.
• While this manual attempts to anticipate the most important operations and maintenance needs for
  this Model VT636-2 VERSATRAC®, unforeseen circumstances may arise that have not been addressed in
  this manual. If any concerns or questions arise, please contact your DBT America Service
  Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws,
  and is protected under the U. S. Copyright Act of 1976, as amended. This work is
  provided under license and the license is non- transferable. Distribution and
  access is limited only to authorized personnel. Disclosure, reproduction, distribution or
  unauthorized use may be a violation of federal and state laws and may subject the unauthorized user
  to criminal liability.

TABLE OF CONTENTS:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual A6474X232 – PDF DOWNLOAD

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
PRE-START INSPECTION 6
STARTING 6
OPERATING 6
STOPPING 7
MAINTENANCE 7
INTRODUCTION 8
CONTROLS AND INDICATORS 9
FOOT BRAKE PEDAL 9
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE 10
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 11
PUMP START SWITCH 11
LIGHT SWITCH LEVER 12
MASTER SWITCH LEVER 12
TAPE SWITCH (PANIC STRIP) 13
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 14
“TILT”LIFT FORK AND ATTACHMENT CONTROL LEVER 15
VERTICAL “LIFT”FORK AND ATTACHMENT CONTROL LEVER 15
“WINCH” CONTROL LEVER 15
HYDRAULIC “PTO” 16
“BATTERY”CHANGE CONTROL LEVER 16
“STEERING” CONTROL LEVER 16
FIRE SUPPRESSION ACTUATORS 16
CIRCUIT BREAKER RESET ARM 17
REMOTE CIRCUIT BREAKER RESET LEVER 17
OPTIONAL DIF-LOK ACTUATOR 18
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE HAND PUMP 18
WARNING GONG 18
STARTING PROCEDURE 20
PROCEDURES FOR LOADING AND UNLOADING THE LONGWALL ROOF SUPPORT 24
LOADING FROM THE LONG AXIS OF THE SHIELD 24
UNLOADING FROM THE LONG AXIS OF THE SHIELD 24
LOADING FROM THE SIDE OF THE SHIELD 24
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 28
BEFORE MAINTENANCE OR SERVICING ONLY 28
BATTERY CHANGE PROCEDURE 30
GENERAL MAINTENANCE INSTRUCTIONS 35
BEFORE MAINTENANCE OR SERVICING 35
MAINTENANCE CAPACITIES AND SPECIFICATIONS 37
RECOMMENDED LUBRICANTS AND CAPACITIES 39
PERIODIC MAINTENANCE PROCEDURES 40
EVERY THIRD SHIFT 40
ONCE PERWEEK 42
ONCE PER MONTH 47
EVERY THREE MONTHS 48
EVERY THREE MONTHS 49
YEARLY 54
GREASE LUBRICATION CHART 55
EVERY THIRD SHIFT 55
EVERY THREE MONTHS 55
TIRE/WHEEL INSTALLATION PROCEDURE 60
TIRE/WHEEL STRESSES 60
WHEEL MOUNTING ARRANGEMENTS 60
PROBLEM AREAS 61
WHEEL MOUNTING TIPS 61
RECOMMENDEDWHEEL MOUNTING PROCEDURES 62
PRECAUTIONS 62
TROUBLESHOOTING PROCEDURES 63
HYDRAULIC SYSTEM (GENERAL) 64
BRAKES 67
HYDRAULIC CYLINDERS 70
HYDRAULIC PUMP 71
MAJOR MAINTENANCE PROCEDURES 74
HYDRAULIC OIL FILL PROCEDURE 74
BRAKE BLEEDING PROCEDURE 75
DRIVE MOTOR/GEAR BOX REMOVAL AND INSTALLATION 76
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 78

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