CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual BI001477 PDF

Description

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual BI001477 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual BI001477 – PDF DOWNLOAD

Language : English
Pages : 85
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual BI001477 – PDF DOWNLOAD

PREFACE:

This manual is intended to provide GENERAL product information for the Model VT636-2 VERSATRAC®.
The illustrations, descriptions and procedures contained in this publication apply
only to this Model VT636-2 VERSATRAC®. Bucyrus America Inc. reserves the right to revise
models and designs without prior notice.

• This Model VT636-2 VERSATRAC® was manufactured under the guidelines, procedures and
  requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations,
  Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other
  applicable non-U.S. regulatory agency standards.
• At the completion of the manufacturing process, this Model VT636-2 VERSATRAC®
  was issued the appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the design or structure of
  this Model VT636-2 VERSATRAC®, without the consent of Bucyrus America Inc., and these
  regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America
  Inc.’s instructions, may invalidate these approvals and render this Model VT636-2 VERSATRAC®
  unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices
  regarding the safe operation and maintenance of underground mining equipment and strict adherence
  to the instructions in this manual is necessary for the personal safety of those working
  on or around this Model VT636-2 VERSATRAC®.
• While this manual attempts to anticipate the most important operations and maintenance needs for
  this Model VT636-2 VERSATRAC®, unforeseen circumstances may arise that have not been addressed in
  this manual. If any concerns or questions arise, please contact your Bucyrus America Inc. Service
  Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws,
  and is protected under the U. S. Copyright Act of 1976, as amended. This work is
  provided under license and the license is non- transferable. Distribution and
  access is limited only to authorized personnel. Disclosure, reproduction, distribution or
  unauthorized use may be a violation of federal and state laws and may subject the unauthorized user
  to criminal liability.

TABLE OF CONTENTS:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Guide Manual BI001477 – PDF DOWNLOAD

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
PRE-START INSPECTION 6
STARTING 6
OPERATING 6
STOPPING 7
MAINTENANCE 7
INTRODUCTION 8
CONTROLS AND INDICATORS 9
FOOT BRAKE PEDAL 9
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE 10
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 11
PUMP START SWITCH 11
LIGHT SWITCH LEVER 12
MASTER SWITCH LEVER 12
EMERGENCY MANUAL “POWER DISCONNECT” SWITCH 13
TAPE SWITCH (PANIC STRIP) 13
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 14
“TILT” LIFT FORK AND ATTACHMENT CONTROL LEVER 15
VERTICAL “LIFT” FORK AND ATTACHMENT CONTROL LEVER 15
“WINCH” CONTROL LEVER 15
HYDRAULIC “PTO” 16
“BATTERY” CHANGE CONTROL LEVER 16
“STEERING” CONTROL LEVER 16
FIRE SUPPRESSION ACTUATORS 16
CIRCUIT BREAKER RESET ARM 17
REMOTE CIRCUIT BREAKER RESET LEVER 17
DIF-LOK ACTUATOR (OPERATOR SELECT) 18
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE HAND PUMP 18
WARNING GONG 18
STARTING PROCEDURE 20
PROCEDURES FOR LOADING AND UNLOADING THE LONGWALL ROOF SUPPORT 24
LOADING FROMTHE LONG AXIS OF THE SHIELD 24
UNLOADING FROM THE LONG AXIS OF THE SHIELD 24
LOADING FROM THE SIDE OF THE SHIELD 24
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
BEFORE MAINTENANCE OR SERVICING ONLY 29
BATTERY CHANGE PROCEDURE 31
GENERAL MAINTENANCE INSTRUCTIONS 36
BEFORE MAINTENANCE OR SERVICING 36
MAINTENANCE CAPACITIES AND SPECIFICATIONS 38
RECOMMENDED LUBRICANTS AND CAPACITIES 40
PERIODIC MAINTENANCE PROCEDURES 41
EVERY THIRD SHIFT 41
ONCE PERWEEK 43
ONCE PER MONTH 48
EVERY THREE MONTHS 50
EVERY THREE MONTHS 51
YEARLY 56
GREASE LUBRICATION CHART 57
EVERY THIRD SHIFT 57
EVERY THREE MONTHS 57
TIRE/WHEEL INSTALLATION PROCEDURE 62
TIRE/WHEEL STRESSES 62
WHEEL MOUNTING ARRANGEMENTS 62
PROBLEM AREAS 63
WHEEL MOUNTING TIPS 63
RECOMMENDEDWHEEL MOUNTING PROCEDURES 64
PRECAUTIONS 64
TROUBLESHOOTING PROCEDURES 65
HYDRAULIC SYSTEM (GENERAL) 66
BRAKES 69
HYDRAULIC CYLINDERS 72
HYDRAULIC PUMP 73
MAJOR MAINTENANCE PROCEDURES 76
HYDRAULIC OIL FILL PROCEDURE 76
BRAKE BLEEDING PROCEDURE 77
CONTACTOR TIP REPLACEMENT 78
DRIVE MOTOR/GEAR BOX REMOVAL AND INSTALLATION 79
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 81

Questions? Email us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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