CAT Bucyrus VT636-48 Series Longwall Mover Operation, Maintenance, Troubleshooting Manual BI000840 – PDF DOWNLOAD

Description

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Manual BI000756 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Manual BI000756 – PDF DOWNLOAD

Language : English
Pages : 83
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Manual BI000756 – PDF DOWNLOAD

SAFETY PRECAUTIONS AND GUIDELINES:
OVERVIEW:

• Before you operate, maintain or in any other way, use this unit –
• READ and STUDY this guide. KNOW how to safely use the unit’s controls and what you must do for
  safe maintenance.
• ALWAYS wear or use the proper safety items required for your personal protection.
• If you have ANY QUESTIONS about the safe use or maintenance of this unit:
• ASK YOUR SUPERVISOR – NEVER GUESS – ALWAYS CHECK

PRE-START INSPECTION:

• Read this entire guide BEFORE attempting to operate this unit. You should be familiar with the
  controls and their functions before the unit is energized.
• INSPECT your machine by doing a pre-operational inspection. Have any malfunctioning, broken or
  missing parts corrected or replaced before use.
• VERIFY that all maintenance has been performed.
• VERIFY that all the instruction and safety labels are in place and readable. These
  are as important as any other equipment on the machine.
• CLEAN any foreign material from the operator’s compartment.
• THIS Model VT636-48 Longwall Mover was shipped from the factory equipped with a protective canopy.
• This canopy MUST be securely in place before operating the unit.

STARTING:

• DO NOT operate any levers or pedals from outside the operator’s compartment to keep
  the machine from hitting you or other personnel.
• FOLLOW the instructions in the STARTING PROCEDURES section of this guide (page 19). DO NOT operate
  any levers or pedals if anyone is in the Hazard Zone (page 18).
• BE familiar with the operation of the Panic Strip and be prepared for the sudden stop when the
  panic strip is struck.

OPERATING:

• ALWAYS make sure that no person or obstruction is in your line of travel BEFORE starting the unit
  into motion or in the articulation area when steering the unit.
• NEVER climb onto, or climb out of the machine while it is in motion.
• DO NOT operate the machine with any part of your body outside of the operator’s compartment in
  order to prevent body parts from being crushed between the machine and objects outside.
• USE extreme caution and be observant when working in close quarters or in congested or blind-
  travel areas.
• NEVER carry passengers to prevent the passengers from being thrown off or crushed between
  the machine and outside objects.

TABLE OF CONTENTS:

CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Manual BI000756 – PDF DOWNLOAD

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 4
OVERVIEW 4
PRE-START INSPECTION 4
STARTING 4
OPERATION 4
STOPPING 5
MAINTAINANCE 5
INTRODUCTION 7
CONTROLS AND INDICATORS 9
FOOT BRAKE PEDAL 9
AUTOMATIC EMERGENCY/PARK BRAKE 9
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 10
PUMP START SWITCH 11
LIGHT SWITCH LEVER 11
MASTER SWITCH LEVER 11
EMERGENCY MANUAL “POWER DISCONNECT” SWITCH 12
PANIC STRIP 12
GENERAL HYDRAULIC CONTROL INFORMATION 12
“STEERING” CONTROL LEVER 13
“TILT” LIFT FORK AND ATTACHMENT CONTROL LEVER 13
VERTICAL “LIFT” FORK AND ATTACHMENT CONTROL LEVER 14
“WINCH” CONTROL LEVER 14
HYDRAULIC “PTO” 14
“BATTERY” CHANGE CONTROL LEVER 14
FIRE SUPPRESSION ACTUATOR 15
CIRCUIT BREAKER RESET ARM 16
REMOTE CIRCUIT BREAKER RESET LEVER 16
OPTIONAL DIFF-LOCK ACTUATOR 17
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE HAND PUMP 17
HAZARD ZONE 18
STARTING PROCEDURE 19
PROCEDURES FOR LOADING AND UNLOADING THE LONGWALL ROOF SUPPORT 23
TOWING A DISABLED MACHINE 26
SHUTDOWN PROCEDURE 27
BATTERY CHANGE PROCEDURE 29
GENERAL MAINTENANCE INSTRUCTIONS 33
MAINTENANCE CHECK LIST 34
MAINTENANCE CAPACITIES AND SPECIFICATIONS 35
DRIVE SYSTEM 35
HYDRAULIC SYSTEM 35
BRAKE SYSTEMS 36
CRITICAL BOLT TORQUE VALUES 36
RECOMMENDED LUBRICANTS AND CAPACITIES 37
PERIODIC MAINTENANCE PROCEDURES 38
EVERY THIRD SHIFT 38
ONCE PER WEEK 41
EVERY THREE MONTHS 45
LUBRICATION CHART 50
TIRE/WHEEL INSTALLATION PROCEDURE 54
TIRE AND WHEEL STRESSES 54
WHEEL MOUNTING ARRANGEMENTS 54
WHEEL MOUNTING TIPS 55
RECOMMENDED WHEEL MOUNTING PROCEDURES 56
PRECAUTIONS 56
TROUBLESHOOTING PROCEDURES 57
HYDRAULIC SYSTEM (GENERAL) 58
BRAKES 60
HYDRAULIC CYLINDERS 62
HYDRAULIC PUMP 63
MAJOR MAINTENANCE PROCEDURES 67
HYDRAULIC OIL FILL PROCEDURE 67
BRAKE BLEEDING PROCEDURE 68
CONTACTOR TIP REPLACEMENT 69
DRIVE MOTOR REMOVAL 70
DRIVE MOTOR AND GEAR BOX REMOVAL 71
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 72

Contact us: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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